• 제목/요약/키워드: constraint stress

검색결과 272건 처리시간 0.021초

STS 316L의 재결정 열처리법을 이용한 구속효과 평가 (Evaluation of the Plastic Region Using Recrystallization Heat Treatment for Constraint Effect with STS 316L)

  • 한민수;장석기
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권4호
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    • pp.539-544
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    • 2009
  • The constraint effect $A_2$ has to be evaluated within plastic region near crack tip front using opening displacement. Plastic boundary and stress or strain conditions in the vicinity of the crack tip using recrystallization heat treatment was represented. It was found that the plastic deformation boundary by recrystallization heat treatment method was the true strain of ${\epsilon}t$ = 0.05mm/mm. With the estimation of constraint effects $A_2$, the region of proper displacement measurement point near crack tip was between 0mm and 1mm distance toward direction of crack propagation, and was between 1mm to 3mm distance toward direction of load line.

A Modified Two-Parameter Solution for Crack-Tip Field in Bending Dominated Specimens

  • Jang Seok-Ki;Zhu Xian Kui
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권4호
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    • pp.494-504
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    • 2006
  • It is well known that the two-parameter $J-A_2$ solution can well characterize the crack-tip fields and quantify the crack-tip constraint for different flawed geometries in variety of loading conditions. However, this solution fails to do so for bending dominated specimens or geometries at large deformation because of the influence of significant global bending stress on the crack-tip field. To solve this issue, a modified $J-A_2$ solution is developed in this paper by introducing an additional term to address the global bending influence. Using the $J_2$ flow theory of plasticity and within the small-strain framework detailed finite element analyses are carried out for the single edge notched bend (SENB) specimen with a deep crack in A533B steel at different deformation levels ranging from small-scale Yielding to large-scale Yielding conditions. The numerical results of the crack-tip stress field are then compared with those determined from the $J-A_2$ solution and from the modified $J-A_2$ solution at the same level of applied loading Results indicate that the modified $J-A_2$ solution largely improves the $J-A_2$ solution, and match very well with the numerical results in the region of interest at all deformation levels. Therefore, the proposed solution can effectively describe the crack-tip field and the constraint for bending dominated specimens or geometries.

차체구조의 구조기인 내구 설계 (Structure Borne Durability Design of a Vehicle Body Structure)

  • 김효식;임홍재
    • 한국자동차공학회논문집
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    • 제12권3호
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    • pp.109-121
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    • 2004
  • This paper presents an optimal design method for structure-borne durability of a vehicle body structure. Structure-borne durability design requires a new design that can increase fatigue lives of critical areas in a structure and must prohibit transition phenomenon of critical areas that results from modification of the structure at the same time. Therefore, the optimization problem fur structure-borne durability design are consists of an objective function and design constraints of 2 types; type 1-constraint that increases fatigue lives of the critical areas to the required design limits and type 2-constraint that prohibits transition phenomenon of critical areas. The durability design problem is generally dynamic because a designer must consider the dynamic behavior such as fatigue analyses according to the structure modification during the optimal design process. This design scheme, however, requires such high computational cost that the design method cannot be applicable. For the purpose of efficiency of the durability design, we presents a method which carry out the equivalent static design problem instead of the dynamic one. In the proposed method, dynamic design constraints for fatigue life, are replaced to the equivalent static design constraints for stress/strain coefficients. The equivalent static design constraints are computed from static or eigen-value analyses. We carry out an optimal design for structure-borne durability of the newly developed bus and verify the effectiveness of the proposed method by examination of the result.

Effect of dissimilar metal SENB specimen width and crack length on stress intensity factor

  • Murthy, A. Ramachandra;Muthu Kumaran, M.;Saravanan, M.;Gandhi, P.
    • Nuclear Engineering and Technology
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    • 제52권7호
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    • pp.1579-1586
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    • 2020
  • Dissimilar metal joints (DMJs) are more common in the application of piping system of many industries. A 2- D and 3-D finite element analysis (FEA) is carried out on dissimilar metal Single Edged Notch Bending (DMSENB) specimens fabricated from ferritic steel, austenitic steel and Inconel - 182 alloy to study the behavior of DMJs with constraints by using linear elastic fracture mechanics (LEFM) principles. Studies on DMSENB specimens are conducted with respect to (i) dissimilar metal joint width (DMJW) (geometrical constraints) (5 mm, 10 mm, 20 mm, 30 mm and 50 mm) (ii) strength mismatch (material constraints) and (iii) crack lengths (16 mm, 20 mm and 24 mm) to study the DMJ behavior. From the FEA investigation, it is observed that (i) SIF increases with increase of crack length and DMJWs (ii) significant constraint effect (geometry, crack tip and strength mismatch) is observed for DMJWs of 5 mm and 10 mm (iii) stress distribution at the interfaces of DMSENB specimen exhibits clear indication of strength mismatch (iv) 3-D FEA yields realistic behavior (v) constraint effect is found to be significant if DMJW is less than 20 mm and the ratio of specimen length to the DMJW is greater than 7.4.

CT시험편의 크기 변화에 따른 파괴저항곡선의 변화 (Variation of the Fracture Resistance Curve with the Change of a Size in the CT Specimen)

  • 석창성;김수용
    • 대한기계학회논문집A
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    • 제24권12호
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    • pp.2963-2971
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    • 2000
  • In order to obtain more realistic fracture resistance curve, research is currently underway to introduce new parameter and to quantify the constraint effect. The objective of this study is to investigate the relationship between the constraint effect of a size(plane size and thickness) and the fracture resistance curve. In this paper fracture toughness tests were performed with various plane size and various thickness of specimens in two materials. The test results showed that the effects of plane size in th4 J-R curve were significant and the curve was risen with an increase in plane size. However, relatively weak influence was observed form the change of the specimen thickness and size. The stress fields near the crack tip of th specimen is close to the HRR field according to increasing the plane size and Q stress appears different value according to material properties and the plane size.

사출 성형품의 금형내 잔류음력과 이형후 냉각에 의한 후변형 해석 (Deformation Analysis of Injection Molded Articles due to In-mold Residual Stress and Subsequent Cooling after Ejection)

  • 양상식;권태헌
    • 대한기계학회논문집A
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    • 제26권2호
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    • pp.340-348
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    • 2002
  • Deformation analysis of injection molded articles whose geometry is considered as the assembly of thin flat plates has been conducted. For the in-mold analysis, thermo-viscoelastic stress calculation of thermo-rheologically simple amorphous polymer and in-mold deformation calculation considering the in-plane mold constraint have been done. Free volume theory has been used to represent the non-equilibrium density state during the fast cooling. At ejection, instantaneous deformation takes place due to the redistribution of in-mold residual stress. During out-of-mold cooling after ejection, thermoelastic model based on the effective temperature has been adopted for the calculation of out-of-mold deformation. In this study, emphasis is also made on the treatment with regard to lateral constraint types during molding process. Two typical mold geometries are used to test the numerical simulation modeling developed in this study.

열응력 제한조건이 고려된 위상최적화 기법을 이용한 광학 미러 플렉셔 마운트 최적설계 (Optimal Design of the Flexure Mount for Optical Mirror Using Topology Optimization Considering Thermal Stress Constraint)

  • 이경호;이중석
    • 한국군사과학기술학회지
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    • 제25권6호
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    • pp.561-571
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    • 2022
  • An optical mirror assembly is an opto-mechanically coupled system as the optical and mechanical behaviors interact. In the assembly, a flexure mount attached to an optical mirror should be flexible in the radial direction, but rigid for the remaining degrees of freedom for supporting the mirror rigidly and suppressing the wavefront error of the optical mirror. This work presents an optimal design of the flexure mount using topology optimization with thermal stress constraint. By simplifying the optical mirror assembly into finite shell elements, topology optimization model was built for efficient design and good machinability. The stress at the boundary between the optical mirror and the mount together with the first natural frequency were applied as constraints for the optimization problem, while the objective function was set to minimize the strain energy. As a result, we obtained the optimal design of the flexure mount yielding the improved wavefront error, proper rigidity, and machinability.

Crack-tip constraint analysis of two collinear cracks under creep condition

  • Jiao, Guang-Chen;Wang, Wei-Zhe;Jiang, Pu-Ning
    • Structural Engineering and Mechanics
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    • 제43권3호
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    • pp.311-320
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    • 2012
  • The higher-order asymptotic C(t) - $A_2(t)$ approach was employed to investigate the crack-tip stress of two collinear cracks in a power-law creeping material under the plane strain conditions. A comprehensive calculation was made of the single crack, collinear crack model with S/a = 0.4 and 0.8, by using the C(t) - $A_2(t)$ approach, HRR-type field and the finite element analysis; the latter two methods were used to check the constraint significance and the calculation accuracy of the C(t) - $A_2(t)$ approach, respectively. With increasing the creep time, the constraint $A_2$ was exponentially increased in the small-scale creep stage, while no discernible dependency of the constraint $A_2$ on the creep time was found at the extensive creep state. In addition, the creep time and the mechanical loads have no distinct influence on accuracy of the results obtained from the higher-order asymptotic C(t) - $A_2(t)$ approach. In comparison with the HRR-type field, the higher-order asymptotic C(t) - $A_2(t)$ solution matches well with the finite element results for the collinear crack model.

조립체 공차설계를 위한 제약해석과 과잉제약 개선 - 볼밸브 설계 사례연구 (Constraint Analysis and Reduction of Over-Constraints for Tolerance Design of Assemblies - A Case Study of Ball Valve Design)

  • 박준일;임현준
    • 한국정밀공학회지
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    • 제33권8호
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    • pp.669-681
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    • 2016
  • Mechanical designers often make mistakes that result in unwanted over-constraints, causing difficulty in assembly operations and residual stress due to interference among parts. This study is concerned with detection and elimination of over-constraints. Screw theory is a general method that is used for constraint analysis of an assembly and motion analysis of a mechanism. Mechanical assemblies with plane-plane, pin-hole, and pin-slot constraint pairs are analyzed using screw theory to illustrate its utility. As a real-world problem, a ball valve design is analyzed using the same method, and several unwanted over-constraints are detected. Elimination measures are proposed. Nominal dimensions of some parts are adjusted, and dimensions and tolerances of the pins and holes are modified using the virtual condition boundary concept. The revised design is free of over-constraints. General procedure for applying screw theory to constraint analysis is established and demonstrated; it will contribute to improving quality of assembly designs.

프리스트레스트 콘크리트 저장 탱크의 저온 조건에서의 거동 연구 (A Study on the Behavior of Prestressed Concrete Storage Tanks under Cryogenic Conditions)

  • 양인환;고재일;김우진
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 학회창립 10주년 기념 1999년도 가을 학술발표회 논문집
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    • pp.363-366
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    • 1999
  • This paper describes the behavior of prestressed concrete storage tanks under cryogenic temperatures by thermal stress analysis. In concrete tanks to store up LNG, a thermal shock can occur over a global area resulting from the sudden filling of the outer tank with cryogenic storage contents. Analysis results show that internal surface of concrete tank is cooled down rapidly. Tank is subjected mostly to thermal constraint moment due to temperature gradient across its section. Constraint moment may cause tensile stresses beyond tensile strength in the wall. Problems related with concrete cracking due to temperature gradient have been considered.

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