• Title/Summary/Keyword: concrete products

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Implement Semi-Product Commonization Design for Reduction of Inventory : Focusing on Concrete Pump Truck Frame Assemble Process (펌프카 재고 감축을 위한 반제품 공용화 설계 구현 : H사(社) 펌프카 프레임 조립 공정 중심으로)

  • Kim, Kyung-Hun;Park, Chan-Woong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.142-149
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    • 2020
  • A manufacturing company should produce its products and make a profit to continue its management. With the adoption of a multi-category small-volume production system, manufacturers that produce concrete pump-cine products are carrying out improvement activities to increase their market share amid the business-to-customer business environment. However, the slump in the construction investment environment has led to a decline in sales of concrete pump trucks. The purpose of holding inventory is to prevent loss of sales opportunities with the rate of change in the sales plan, and reducing the rate of change in the product can reduce unnecessary inventory and, in order to realize this, the goal of reducing inventory can be achieved by reviewing the parts that can be designed for common use. Therefore, to reduce the inventory of concrete pump trucks, semi-finished publicization design is necessary. According to the analysis, the frame assembly process of the 32M model is common. Production capacity can be secured without loss of sales opportunity.

The effective properties of saturated concrete healed by EDM with the ITZs

  • Chen, Qing;Jiang, Zhengwu;Zhu, Hehua;Ju, J.W.;Yan, Zhiguo;Li, Haoxin
    • Computers and Concrete
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    • v.21 no.1
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    • pp.67-74
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    • 2018
  • A differential scheme based micromechanical framework is proposed to obtain the effective properties of the saturated concrete repaired by the electrochemical deposition method (EDM) considering the interfacial transition zone (ITZ) effects. The constituents of the repaired concrete are treated as different phases, consisting of (micro-)cracks, (micro-)voids and (micro-)pores (occupied by water), deposition products, intrinsic concrete made up by the three traditional solid phases (i.e., mortar, coarse aggregates and their interfaces) and the ITZs. By incorporating the composite sphere assemblage (CSA) model and the differential approach, a new multilevel homogenization scheme is utilized to quantitatively estimate the mechanical performance of the repaired concrete with the ITZs. The CSA model is modified to obtain the effective properties of the equivalent particle, which is a three-phase composite made up of the water, deposition products and the ITZs. The differential scheme is employed to reach the equivalent composite of the concrete repaired by EDM considering the ITZ effects. Moreover, modification procedures considering the ITZ effects are presented to attain the properties of the repaired concrete in the dry state. Results in this study are compared with those of the existing models and the experimental data. It is found that the predictions herein agree better with the experimental data than the previous models.

An Experimental Studyon the Durability of Steel Field Reinforced Concrete Using Silica Fume (실리카흄을 혼입한 강섬유보강 콘크리트의 내구성에 관한 실험적연구)

  • 박승범;홍석주;조청휘;김부일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.285-291
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    • 1998
  • During recent years, the durability of concrete structures has been considered in concret practice and material research. To preserve the brittleness of concrete as well as energy absorption and impact resistance, amount of fiber usage has greatly increased in the field of public works. Ultra fine powder, silica fume, mixed into concrete, it reduce void of concrete structure. Especially, there's a great effect for strength improvement of concrete by initial pozzolanic reactions. For these reasons, if silica fume mixed into concrete, it decrease the total void by microfilter effect . Pozzolan reaction, between cement particle and silica powder, can elaborate the micro structure of matrix. And so, in this paper, we deal SFRC for the purpose of efficiently using of industrial by-products(silica fume). Also we performed the test for durability such as freeze-thaw resistance and accelerated carbonation of SFRC using silica fume.

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Experimental Evaluation of the Effect of Steel-Seal and Hydro-Seal in Reinforced Concrete Structures (STEEL-SEAL 및 HYDRO-SEAL의 철근콘크리트 구조무에 미치는 영향에 대한 실험적 연구)

  • 전환석;이강균;배수호;정영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.287-292
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    • 1997
  • Recent economic growths have accelerating much construction activities of various infrastructures, such as Express railway, Long-span bridges, Multi-story Buildings and etc. Reinforcement steel corrosion to be inevitably caused under the progress of these construction activities have been on and off serious problems in the site, which could incur another tragedic accident to us suffering from safety-ignorance disease. Thus, it is strongly requested to develop probable innovative products which could remove corrosive materials on rebars and also protect steel corrosion of reinforced concrete structures in the construction site. Hydro-Seal and Steel-Seal could solve these problems currently faced with in the construction site. The objective of this research is to experimentally evaluated the effect of Hydro-Seal and Steel-Seal in reinforced concrete structures, of which usage might affect the bond strength between steel and concrete, long-term compressive strength of concrete, corrosion resistance and etc. Related test results show that appropriate dosage of Hydro-Seal and Steel-Seal in reinforced concrete structures didnot affect physical properties of reinforced concrete structures.

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An Experimental Study on the Strength Development of Using Fly-Ash 100% Mortar for Binder (결합재로서 플라이애쉬 100% 사용 모르타르의 강도발현에 관한 실험적 연구)

  • Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Ahn, Ki-Hong;Kim, Sung-Wook;Lee, Jang-Hwa
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.721-724
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    • 2008
  • Recently, by-products for example of fly-ash, blast-furnace slag and etc are generally using in concrete. However a mount of by-products are mostly dropped into the land and sea. Expecially it is necessary to manage against London Dumping Convention which is prohibited for throwing the by-product into the sea. The purpose of this study is for the active use of the fly ash, which is a by-product of the combustion pulverizes coal thermal power plants, to compensate for the lack of landfill and for conservation of energy, by using fly ash as the supplementary cementitious material, and to prove its possibility as the related products of the cements.

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PMM for Surface Treatment of Concrete with the Utilization of By-Products

  • Drochytka, Rostislav;Zizkova, Nikol
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.49-55
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    • 2008
  • The disadvantage of PMM's (polymer-modified mortars) that are currently on the market is the utilization of expensive polymer additives and also the cost of the other components. One of the possibilities how to decrease this price is the effective utilization of waste materials which are very inexpensive in spite of their good properties. The combinations of different degree in polymer adhesiveness and waste secondary raw materials - fly ash - are experimentally verified in the paper. The use of fly ash in adhesive materials for ceramic tiles is limited by unsatisfactory initial adhesiveness to sintered ceramic sherd as a result of a running pozzolanic reaction that lowers the efficiency of polymer additives. On the other hand, the use of adhesive and backfill coating materials for gluing ETICS board insulation materials has brought very good results.

Flexural Behavior of Polymer Mortar Permanent Forms Using Methyl Methacrylate Solution of Waste Expanded Polystyrene

  • Bhutta, M. Aamer Rafique;Tsuruta, Ken;Ohama, Yoshihiko
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.35-39
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    • 2008
  • This experimental study examines the applicability of polymer mortar permanent forms using a methyl methacrylate (MMA) solution of waste expanded polystyrene (EPS) to develop effective recycling processes for the EPS, referring to the flexural behavior of a polymer-impregnated mortar permanent form with almost the same performance as commercial products. An MMA solution of EPS is prepared by dissolving EPS in MMA, and unreinforced and steel fiber-reinforced polymer mortars are mixed using the EPS-MMA-based solution as a liquid resin or binder. Polymer mortar permanent forms (PMPFs) using the EPS-MMA-based polymer mortars without and with steel fiber and crimped wire cloth reinforcements and steel fiber-reinforced polymer-impregnated mortar permanent form (PIMPF) are prepared on trial, and tested for flexural behavior under four-point (third-point) loading. The EPS-MMAbased PMPFs are more ductile than the PIMPF, and have a high load-bearing capacity. Consequently, they can replace PIMPF in practical applications.

The Study on the Physical and Mechanical Properties of Concrete Used Vitrified Glass (Vitrified Glass 를 혼입한 콘크리트의 물리.역학적 특성)

  • 민정기;조일호;남기성;한영규;성찬용
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 1999.10c
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    • pp.301-306
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    • 1999
  • Over 4.1 billion metric tons of non-hazardous solid wastes are generated in the United States anually. Therefore, there is a need to reuse or reprocess as many products or by -products as possible. In this report, the aggregates produced from Naval Shipyard and Charlexton area dredge spoils are designated as NC and DS, respectively. The major objective of this portion was to determine the feasibility of the use of these aggregates in concrete mixtures. According to test results, the unit weight of concrete mixtures containing NC and DS (vitrified glass) was lower than the control mixture, and the control mixture produced higher compressive and bending strength compared to mixtures containing vitrified glass. However the mixtures containing vitrified glass still could be used in the field based on the minimum criteria set for the mix desgin.

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Basic Characterization of Resource-recycling Secondary Products of Cement by Using Sludge Solids as The Main Material (회수수 슬러지 고형분을 주재료로 한 자원순환형 시멘트 2차 제품 생산의 기초적 특성 평가)

  • Kim, Min-Sung;Hong, Sung-Jun;Kim, Young-Jin;Ryu, Dong-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.118-119
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    • 2021
  • In this study, we confirmed the basic characteristics of paste and mortar 1:1, 1:2, 1:3 composition using concrete sludge solid content for the purpose of developing a resource-recycling cement secondary products. The 1:2 mortar formulation showed the best compressive strength. The steam curing strength is superior in the order of C20, BS40, BS20 and Control. it is judged that the FA combination is not suitable.

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The Experimental Study on the Reanalysis of Mixing Proportion for Hardened Concrete Using X-ray Fluorescence (XRF를 활용한 경화 콘크리트의 배합비 역추척에 관한 실험적 연구)

  • 이준구;박광수;이응찬;김한중;김명원;박미현
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.791-794
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    • 1999
  • Exact estimation of cement content in a hardened concrete can provide useful data to evaluate the quality and strength of the concrete and might be used to inspect the quality of precast concrete secondary products. Observation obtained in this research included : (1) the volume of coarse aggregate in the hardened concrete measured by the area comparison method has a high accuracy ; (2) the cement content in the mortar and the X-ray intensity of Ca-K$\alpha$ have a correlation factor of 0.96 ; (3) the cement content in the ready mixed concrete was estimated with high accuracy such as correlation factor of 0.99 and standard deviation of 0.64.

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