• Korean Journal of Materials Research
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• v.17 no.11
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• pp.580-586
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• 2007

To enhance the reliability of a newly designed reciprocating compressor applied in a domestic compressor, accelerated life tests were developed using new definitions of the sample size and the $B_1$ life index. In $1^{st}$ accelerated life testing, the compressor was locked due to the fracture of the suction reed valve. The failure modes and mechanisms of the suction reed valve in the accelerated tests were found to be similar to that of the failed product in the field. The root cause of the failure was the overlap between the suction reed valve and the valve plate in the suction port. The missing parameters in the design phase were modified by expanding the trespan size, introducing tumbling process, changing the material and thickness for the valve, introducing a ball peening and brushing process for the valve plate. In $2^{nd}$ accelerated life testing, the compressor was locked due to the interference between the crank shaft and thrust washer. The corrective plan was to heat treat the crank shaft. The $B_1$ life of the compressor improved from 1.5 to 12.9 years.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.6
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• pp.551-559
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• 2009

In this study, flow-induced vibration(FIV) analyses have been conducted for a 3D compressor blade model. Advanced computational analysis system based on computational fluid dynamics(CFD) and computational structural dynamics(CSD) has been developed in order to investigate detailed dynamic responses of designed compressor blades. Fluid domains are modeled using the computational grid system with local grid deforming and remeshing techniques. Reynolds-averaged Navier-Stokes equations with $\kappa-\epsilon$ turbulence model are solved for unsteady flow problems of the rotating compressor model. A fully implicit time marching scheme based on the Newmark direct integration method is used for computing the coupled aeroelastic governing equations of the 3D compressor blade for fluid-structure interaction(FSI) problems. Detailed dynamic responses and instantaneous pressure contours on the blade surfaces considering flow-separation effects are presented to show the multi-physical phenomenon of the rotating compressor blade.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.30 no.3
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• pp.107-115
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• 2018

A design combining the use of a compressor and expander was introduced in order to improve the cycle performance of a $CO_2$ automotive air conditioning system. Both the compressor and expander used were of rotary vane type and were designed to share a common shaft in a housing. Numerical simulation was carried out to evaluate the merit of the combined unit. In a typical automotive air conditioning operating conditions, the COP of the system was improved by 8.7% by the application of the combined unit. The compressor input was reduced by 5.2% through use of the expander output. In addition, about 3.06% increase in the cooling capacity was obtained through isentropic expansion in the expander. Our study noted that, as the pressure difference between the gas cooler and the evaporator becomes larger, the COP of the system improved increases unless the mass flow rate in the expander exceeds that in the compressor.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.1075-1076
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• 2007

The HEV (Hybrid Electrical Vehicle) becomes commercialized recently because of high fuel efficiency and low air pollution. The highest output power system except the traction motor is an air conditioner compressor in HEV system. The full or hybrid electric compressor is applied for HEV. The general HEC (Hybrid Electric Compressor) requires the half power motor and drive system of the full electric compressor because the rated output power of motor drive system is designed to charge the minimum cooling capacity at the time of idle stop. Therefore, this hybrid electric is more economical and practical solution. In this paper, we studied about the motor drive system of hybrid electric compressor for HEV. The applied voltage specification is 42 V, an IPMSM (Interior Permanent Magnet Synchronous Motor) is designed and applied as the compressor drive motor.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.5
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• pp.112-120
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• 2008

This study has been conducted to investigate the characteristics of flow field and discharge valve motion in a rotary compressor. In this study, a transient three-dimensional numerical analysis using FSI(Fluid-Structure Interaction) model has been employed to analyze the interaction between the discharge valve and the refrigerants in the rotary compressor. It has been observed that two peaks have appeared in the displacement of the discharge valve. The maximum displacement of the discharge valve has been found to be located at the second peak. Also, the input pressure of the refrigerants has been compared with the pressures of the muffler passage and the compressor outlet in the rotary compressor. The pressure has decreased along the pathway in the rotary compressor. And the volume flow rates obtained from the current numerical study have been compared with the experiment at data to verify the validity of the present numerical study. This study may supply the fundamental data for the design of rotary compressors.

• International Journal of Air-Conditioning and Refrigeration
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• v.17 no.4
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• pp.115-122
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• 2009

Numerical simulations for scroll, two-stage twin rotary, and two-cylinder reciprocating compressors have been carried out to understand the effectiveness of each type compressor for heat pump water heater application using $CO_2$ as refrigerant. For suction pressure of 3.5 MPa and discharge pressure of 9 MPa, clearance volume ratio of the reciprocating compressor needs to be about 5% or less to have the volumetric efficiency comparable to that of the scroll compressor with tip clearance of $5\;{\mu}m$. Volumetric efficiency of the scroll compressor is quite sensitive to tip clearance. Adiabatic efficiency of the twin rotary compressor was calculated to be the lowest among the three types, and the most severe drawback of the $CO_2$ scroll compressor was a significant increase in the mechanical loss at the thrust surface supporting the orbiting scroll member. While the scroll compressor showed very smooth torque load variation, peak-to-peak torque variations of the twin rotary and two-cylinder reciprocating compressors were about 50% and 250%, respectively.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.28 no.3
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• pp.89-94
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• 2016

In this experimental study, the effects of top clearance on the performance of automotive a/c compressor were studied. Top clearance measuring device was also developed to ensure the reliability using vacuum conditions to secure constant control of top clearance without external environmental influence. Our results revealed that the improvements in compressor performance according to different top clearance values using the same compressor and same operator were about 4.12% at 800 rpm and about 7.8% at 2,000 rpm in 0.243~0.252 mm of top clearance compared to 0.431~0.456 mm of top clearance. To confirm the consistency in measuring top clearance affecting compressor performance, the top clearance measuring device was developed in this study using a vacuum pump. After performing reliable tests repeatedly, the distribution of measuring values under this device was within 0.99~1.83%, indicating that the constant test data in compressor performance was not affected by any other external environment.

• Proceedings of the SAREK Conference
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• 2006.06a
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• pp.477-482
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• 2006

In this study, a micro vapor compressor has been designed, fabricated and tested. The micro vapor compressor was made of silicon substrates and fabricated by micromachining process. The compressor is driven by a piezoelectric actuator which is widely used in microfluidic systems because of its strong force and rapid response. The actuator is a bimorph structure which consists of a silicon membrane and a piezoelectric ceramic film. A simulation work was conducted on the performance characteristics of the compressor. The simulation investigated the flow rate variation under various back pressure conditions. Experimental works were carried out on the operation of a compressor and the test results were compared with the simulation results.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.2
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• pp.108-115
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• 2004

Experiment and analytical studies on the oil supply characteristics of scroll compressor have been presented. For a scroll compressor, oil supply system consisting of individual lubricating element such as pumps, oil passages and sliding surfaces has been modeled by equivalent electric circuit. By solving the closed network equations of the model, oil flow rates at various lubrication elements could be obtained. Total amount of the oil flow rate drawn into the shaft has been measured and compared reasonably well with the prediction by the numerical simulation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.361-364
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• 1995

Wavelet Transform is a new tools for signal processing, such as data compressing extraction of parameter for Reconition and Diagnostics. This transform has an advandage of a good resolution compared to Fast Fourier Transform (FFT) In this study, we employ the wavelet transform for analysis of Acoustic Emission raw signal generated form rotary compressor. In abnormal condition of rotary compressor, the state of operating condition can be classified by analizing coefficient of wavelet transformed signal.