• Title/Summary/Keyword: composite sheet

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Parameter Characterization for Underwater Laser forming of SUS430/Cu/SUS430 Laminated Composite Layer (수중 레이저 굽힘시 SUS430/Cu/SUS430 복합판재 성형 특성 분석)

  • Park, S.H.;Oh, I.Y.;Han, S.W.;Woo, Y.Y.;Hwang, T.W.;Seyedkashi, S.M.H.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.26 no.1
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    • pp.35-40
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    • 2017
  • Laser forming is an advanced process in sheet metal forming in which thermal stress originated from the laser heat source is used to shape the metal sheet. However, substantial waiting time is normally necessary for the workpiece to cool down between consecutive scans so that a steep temperature gradient can be reestablished in the next scan. In order to solve this drawback, laser bending characteristics are experimentally implemented in underwater condition. Laser forming effects under various conditions, including different laser power, scanning velocity, beam diameter, number of passes and material, are investigated. The results show that the underwater laser forming facilitates deliberate forming. The bending angle per respective laser scan is decreased with increasing the number of passes and scanning velocity.

Characterization of Composite Silicide Obtained from NiCo-Alloy Films (코발트/니켈 합금박막으로부터 형성된 복합실리사이드)

  • Song Ohsung;Cheong Seonghwee;Kim Dugjoong
    • Korean Journal of Materials Research
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    • v.14 no.12
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    • pp.846-850
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    • 2004
  • NiCo silicide films have been fabricated from $300{\AA}-thick\;Ni_{1-x}Co_{x}(x=0.1\sim0.9)$ on Si-substrates by varying RTA(rapid thermal annealing) temperatures from $700^{\circ}C\;to\;1100^{\circ}C$ for 40 sec. Sheet resistance, cross-sectional microstructure, and chemical composition evolution were measured by a four point probe, a transmission electron microscope(TEM), and an Auger depth profilemeter, respectively. For silicides of the all composition and temperatures except for $80\%$ of the Ni composition, we observed small sheet resistance of sub- $7\;{\Omega}/sq.,$ which was stable even at $1100^{\circ}C$. We report that our newly proposed NiCo silicides may obtain sub 50 nm-thick films by tunning the nickel composition and silicidation temperature. New NiCo silicides from NiCo-alloys may be more appropriate for sub-0.1${\mu}m$ CMOS process, compared to conventional single phase or stacked composit silicides.

Structural Performance Enhancement of Seismic Retrofitted Column Using New Reinforcing Materials (신보강재로 보수 보강한 기둥의 구조 성능 개선)

  • Oh, Chang-Hak;Han, Sang-Whan;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.2
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    • pp.121-128
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    • 2001
  • Reinforced concrete frame buildings in regions of low to moderate seismicity are typically designed only for gravity loads with non-seismic detailing provisions of the code. These buildings possess strong beam-weak column, which brings about the brittle structural performance like the column sidesway failure mechanism during the strong lateral load. The objective of this paper is to enhance the column strength and deformation capacity for reconfiguring the structural failure mode by averting a column soft-story collapse and moving to a more ductile beam-sides way mechanism suing new reinforcing materials. Aramid fiber sheet and reinforcing rod-composite materials was used for this purpose. The column was modeled by the 2/3 scale experimental specimen retested. According to the concept of the capacity design, the damaged column was strengthened by the column jacketing using new reinfocing materials such as rod-composite materials. In conclusion, the improvement of the flexural strength is observed and the capacity of the energy dissipation and the ductility is enhanced, too.

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Characteristics of a Flexible Transparent Electrode based on a Silver Nanowire-polymer Composite Material with a Mesh Pattern Formed without Lithography (리소그래피 없이 제작된 그물망 구조의 은나노와이어-고분자화합물 복합소재 기반 유연 투명전극의 특성)

  • Park, Tae Gon;Park, Jong Seol;Park, Jin Seok
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.4
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    • pp.11-17
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    • 2020
  • In this study, a new method for fabricating flexible transparent electrodes based on silver nanowire-polymer (AgNW-PEDOT:PSS) composite materials having a mesh pattern formed by a solution-based process without lithography was proposed. By optimizing conditions such as the amount of ultraviolet (UV) photosensitizer injected into the suspension of AgNW and PEDOT:PSS, UV exposure time, and deionized (DI) washing time, a clear and uniform mesh pattern was obtained. For the fabricated AgNW-PEDOT:PSS-based mesh-type electrodes, characteristics such as electrical sheet resistance, light transmittance, haze, and bending flexibility were analyzed according to the mixing ratio of AgNW and PEDOT:PSS included in the suspension. The fabricated mesh electrodes typically exhibited a low electrical sheet resistance of less than 20 Ω/sq while maintaining a high transmittance of 80% or more. In addition, it was confirmed from the results of analyzing the effect of PEDOT:PSS on the characteristics of the mesh-type AgNW-PEDOT electrode that the optical visibility was greatly enhanced by reducing the surface roughness and haze, and the bending flexibility was remarkably improved.

Impact of Fiber Projection from GMT-Sheet Moldings on Surface Unevenness (GMT-Sheet 성형품의 표면요철에 미치는 섬유돌출의 영향)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Kim, Yong-Jae;Lee, Dong-Gi
    • Composites Research
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    • v.24 no.6
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    • pp.31-36
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    • 2011
  • According to the evaluation on GMT-sheet by molding conditions, fiber projection on the moldings surface was investigated. Fiber projection is one of the major defects on moldings surface due to matrix shrinkage. That is, fiber projection happens from different shrinkage of matrix and glass fiber. Height of fiber projection from moldings surface becomes smaller when molding pressure is higher during holding pressure and cooling process. Height of fiber projection is dominantly affected by molding pressure. With consideration of molding pressure, the formation of surface unevenness and change in fiber projection height was elucidated. In addition, coating layer is effective to suppress surface defects, and there is no fiber projection or crack in case that coating is applied. Coating layer improves surface roughness up to the level of the polypropylene which is a single material.

Optimal Design of Long-fiber Composite Cover Plate with Ribs (리브를 가진 장섬유 복합재료 커버 플레이트의 최적설계)

  • Han, Min-Gu;Bae, Ji-Hun;Lee, Sung-Woo;Chang, Seung-Hwan
    • Composites Research
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    • v.30 no.1
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    • pp.65-70
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    • 2017
  • Carbon fiber reinforced composites have light weight and high mechanical properties. These materials are only applicable in limited shape structure cause by complex curing process and low drapability. To solve this problem, Long Fiber Prepreg Sheet (LFPS) has been proposed. In this research, electric device cover plate was selected and designed by using LFPS. Before the design process, we analyzed the target structure to which the rib structures were applied. And 8-inch tablet PC product was selected. For FE analysis, simple loading and boundary conditions were applied. Stiffness of rib structure was investigated according to the rib pattern and shape changes. Rib pattern and shape were selected based on fixed volume condition analysis results. And uneven rib width model was selected for the best case whose deflection was reduced 6~10% than uniform rib model.

Evaluation on the Basic Properties of Polyurethane Composite Sheet Reinforced with Non-Woven Fabric (면섬유가 보강된 폴리우레탄계 복합시트의 기초 물성 평가)

  • Kim, Ji-Hyun;Do, Seung-Bae;Park, Jeong-Won;Nam, Gee-Yoong;Chung, Chul-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.238-239
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    • 2017
  • Waterproofing is a very important process in terms of durability of buildings. The materials used for waterproofing work to protect the concrete structure from external deterioration factors. In particular, the waterproofing materials applied to the exterior of the concrete structure have various problems due to changes in the external environment and variables in the construction process. The waterproof layer is repeatedly dried and shrunk according to changes in the external moisture environment, and the surface may be deteriorated due to exposure to long-term sunlight. In the case of the roof waterproofing in the structure, the waterproof layer which does not have a sufficient curing period shows much swelling and floating phenomenon. These defects, such as swelling and lifting, account for most of the defects that occur in the waterproof layer of the concrete slabs. Generally, it is difficult to expect the same level of performance as the initial state even if the waterproofing work is repaired when a defect occurs. Therefore, it is possible to reduce the defects of the waterproof layer such as swelling and lifting by forming a waterproof layer which can be integrated with the concrete surface by using a polyurethane type waterproofing material having a relatively low defective ratio compared to other waterproofing materials. So in this study, the basic properties of polyurethane waterproof sheet reinforced with non-woven fabric are investigated in order to understand field applicability.

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Sheet Resistance and Microstructure Evolution of Cobalt/Nickel Silicides with Annealing Temperature (코발트/니켈 복합실리사이드의 실리사이드온도에 따른 면저항과 미세구조 변화)

  • Jung Young-soon;Cheong Seong-hwee;Song Oh-sung
    • Korean Journal of Materials Research
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    • v.14 no.6
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    • pp.389-393
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    • 2004
  • The silicide layer used as a diffusion barrier in microelectronics is typically required to be below 50 nm-thick and, the same time, the silicides also need to have low contact resistance without agglomeration at high processing temperatures. We fabricated Si(100)/15 nm-Ni/15 nm-Co samples with a thermal evaporator, and annealed the samples for 40 seconds at temperatures ranging from $700^{\circ}C$ to $1100^{\circ}C$ using rapid thermal annealing. We investigated microstructural and compositional changes during annealing using transmission electron microscopy and auger electron spectroscopy. Sheet resistance of the annealed sample stack was measured with a four point probe. The sheet resistance measurements for our proposed Co/Ni composite silicide was below 8 $\Omega$/sq. even after annealing $1100^{\circ}C$, while conventional nickel-monosilicide showed abrupt phase transformation at $700^{\circ}C$. Microstructure and auger depth profiling showed that the silicides in our sample consisted of intermixed phases of $CoNiSi_{x}$ and NiSi. It was noticed that NiSi grew rapidly at the silicon interface with increasing annealing temperature without transforming into $NiSi_2$. Our results imply that Co/Ni composite silicide should have excellent high temperature stability even in post-silicidation processes.

FEM Analysis of Conduction Noise Absorbers in Microstrip Line (마이크로스트립 라인에서 유한요소법을 이용한 전도노이즈 흡수체의 성능해석)

  • Kim, Sun-Tae;Kim, Sun-Hong;Kim, Sung-Soo
    • Journal of the Korean Magnetics Society
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    • v.17 no.6
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    • pp.242-245
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    • 2007
  • Conduction noise attenuation by composite sheets of high magnetic and dielectric loss has been analyzed by using electromagnetic field simulator which employs finite element method. The simulation model consists of microstrip line with planar input/output ports and noise absorbers (magnetic composite sheets containing iron flake particles as absorbent fillers). Reflection and transmission parameters $(S_{11}\;and\;S_{21})$ and power loss are calculated as a function of frequency with variation of sheet size and thickness. The simulated value is in good agreement with measured one and it is demonstrated that the proposed simulation technique can be effectively used in the design and characterization of noise absorbing materials in the RF transmission lines.

Development of RVE Reconstruction Algorithm for SMC Multiscale Modeling (SMC 복합재료 멀티스케일 모델링을 위한 RVE 재구성 알고리즘 개발)

  • Lim, Hyoung Jun;Choi, Ho-Il;Yoon, Sang Jae;Lim, Sang Won;Choi, Chi Hoon;Yun, Gun Jin
    • Composites Research
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    • v.34 no.1
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    • pp.70-75
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    • 2021
  • This paper presents a novel algorithm to reconstruct meso-scale representative volume elements (RVE), referring to experimentally observed features of Sheet Molding Compound (SMC) composites. Predicting anisotropic mechanical properties of SMC composites is challenging in the multiscale virtual test using finite element (FE) models. To this end, an SMC RVE modeler consisting of a series of image processing techniques, the novel reconstruction algorithm, and a FE mesh generator for the SMC composites are developed. First, micro-CT image processing is conducted to estimate probabilistic distributions of two critical features, such as fiber chip orientation and distribution that are highly related to mechanical performance. Second, a reconstruction algorithm for 3D fiber chip packing is developed in consideration of the overlapping effect between fiber chips. Third, the macro-scale behavior of the SMC is predicted by the multiscale analysis.