• Title/Summary/Keyword: coating system

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A Study on the Automation of the $N_2$ Splash Slag Coating System ($N_2$ Splash Slag Coating 시스템 자동화 연구)

  • Jang, Pill-Jang;Lee, Kee-Seong;Shin, Dong-Cheol;Cho, Hyun-Chul
    • Proceedings of the KIEE Conference
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    • 2002.11c
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    • pp.92-95
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    • 2002
  • A study on the system automation for the nitrogen splash slag coating in Basic Oxygen Blowing Furnace (BOF) is described. The engineers are trying to do their best efforts to increase the life of converter lining by developing improved refractory material and optimal operation techniques in the steel plants, A new slag coating method is needed to reduce the erosion rates of the refractory. In the current slag costing method, the BOF was swung back and forth. The new method uses the oxygen lance to blow the residual slag to the walls and cone of the converter. The nitrogen gas is used for blowing. This method is developed based on the automation process at factory in POSCO dated on the May 1998. The test results of nitrogen splash slag coating system for the BOF at POSCO are show to show the effectiveness of the system.

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Inspection System of Coating Layers by Thermal Behavior Effect (열 거동 영향에 따른 코팅층 검사 시스템)

  • Yun, Sung-Un;Kim, Jae-Yeol;Choi, Seung-Hyun;Kim, Hang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.1-7
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    • 2014
  • Gas turbines for generation are operated under high temperatures, high pressures and in corrosive environments for long periods of time. This environment causes serious damage to these parts. Therefore, the material, coating, and cooling technology used with a gas turbine are important factors with regard to turbine blade development. One method that can be used to protect a product from harsh conditions is the coating technology. A turbine blade undergoes very aggressive thermal stress and experiences high-temperature fatigue. In order to reduce the surface temperature of the components and protect the blade from high-temperature flames, a thermal barrier coating (TBC) is applied to its substrate. This study confirms the applicability of an inspection system for the turbine blade coating layer using an artificial heat source.

Modelling and Sensitivity Analysis for the Performance Improvement of a Spin Coater (스핀 코너 성능향상을 위한 모델링 및 민감도 해석)

  • 권태종;채호철;한창수;정진태;안강호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.96-102
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    • 2000
  • Spinning mechanism is generally used in coasting process on grass plates. Rebounding PR(Photo Resist) which leads to occur inferiority of coating process is caused by vibrational energy of whole coating system. In this study, the sensitivity analysis is performed to analyze and reduce vibrational terms in the spin coating system. The sensitivity analysis is bared on the numerical expression of this system. By the bond graph method. power flow of each system is represented by some basic bond graph elements. Any energy domain system is modeled using the unified elements. The modelled spin coater system is verified with power spectrum data measured by FFT analyzer. As the results of verifying model parameters and sensitivity analysis, principal factors causing vibration phenomenon are mentioned. A study on vibration method in the spin coating system is discussed.

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A Study on Application of Normal Oriented Path Generation Algorithm for Curved Surface Coating Process (곡면 코팅 공정을 위한 수직 지향 경로 생성 알고리즘 적용에 대한 연구)

  • Gun Ho Kim;Kihyun Kim;Jaehyun Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.119-123
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    • 2023
  • This study is normal orientation technology of slit coating equipment to improve the quality of curved displays. Currently, the demand for curved displays is increasing significantly due to advantages such as screen immersion or design in various industries. Accordingly, changes in the display coating process are essential. In the curved display coating process, unlike the existing flat coating process, the nozzle must be rotated along the curvature of the curved surface to spray the coating solution. The coating solution must be applied while maintaining a uniform thickness. If the thickness of the coating liquid applied to the target surface is non-uniform, the quality of the product may be degraded such as image quality deterioration and light spreading. This paper presents technology and experimental results for keeping the nozzle of slit coating equipment perpendicular to the curved surface and is expected to contribute to the quality improvement of curved displays.

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Preparation and Characterization of Porous Low Reflective Coating Films for $SiO_2.ZrO_2$ System by Sol-Gel Dip-Coating Method (졸-겔 침지법에 의한 $SiO_2.ZrO_2$계 다공질 저반사 코팅막 제조 및 특성)

  • 김상진;한상목;신대용;김경남
    • Journal of the Korean Ceramic Society
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    • v.34 no.7
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    • pp.774-780
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    • 1997
  • Porous low reflective coating films of SiO2.ZrO2 system were prepared from the mixed alkoxide solutions of Zr(O-nC3H7)4 and partially prehydrolyzed TEOS by the sol-gel method using the dip-coating technique. In the case of 90SiO2.10ZrO2 porous coating films with HCl and H2O content was 0.3 mole and 4 mole, 378 m2/g of the specific surface area, 0.254 cm3/g of total pore volume, 30-50$\AA$ of average pore diameter. The transmittance of 90SiO2.10ZrO2 porous coated films was 95.38% at the wavelength of 550 nm, compared with the parent glass, the transmittance was increased with 4.38%.

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Diagnostic Values of Tongue Coating Thickness and Sterno-costal Angle in Functional Dyspepsia (기능성 소화불량 환자에서 설태후박 및 흉늑각 측정의 진단적 가치)

  • Son, Ji-Young;Kim, Jin-Sung
    • The Journal of Internal Korean Medicine
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    • v.35 no.2
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    • pp.157-174
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    • 2014
  • Objectives : The aims of this study were to evaluate the diagnostic values of tongue coating thickness and sterno-costal angle as the quantitative diagnostic indicators in functional dyspepsia. Methods : We surveyed 60 functional dyspepsia patients recruited by the clinical trial, 'Clinical Trial for Evaluation on Availability of tongue diagnosis system (CTS-1000) : a Pilot study'. The patients were classified into three groups according to Rome III criteria for functional dyspepsia, and categorized into five groups according to Instrument of pattern identification for functional dyspepsia. Nepean dyspepsia index-Korean version (NDI-K) score, tongue coating thickness (percentage of tongue coating by tongue diagnosis system (CTS-1000), and weight of tongue coating by microbalance), sterno-costal angle, duration of illness and body mass index (BMI) were investigated. Results : Among the 5 types by instrument of pattern identification for functional dyspepsia, a significant difference of percentage of tongue coating was found. Percentage of tongue coating and weight of tongue coating showed significant correlation with total NDI-K score. Sterno-costal angle showed strong positive correlation with BMI and also showed significant difference between the non-overweight (BMI<23, n=32) and overweight ($BMI{\geq}23$, n=28) groups. Conclusions : Tongue coating thickness showed its potential as a new quantitative diagnostic indicator of functional dyspepsia. Further studies on the sterno-costal angle are anticipated to evaluate its potential as a new quantitative diagnostic indicator.

Study on New Candidate Coating Materials to Challenge Rudder Cavitation Damage

  • Lee, H.I.;Han, M.S.;Baek, K.K.;Lee, C.H.;Shin, C.S.;Chung, M.K.
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.274-282
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    • 2008
  • Ships' hull is typically protected by a combination of protective coating system and electrical cathodic protection system, which has been an economical and effective measure for ship's hull to date. However, ships' rudder and adjacent hull areas are known to be subjected to premature corrosion damages, which require more frequent coating repair than other hull areas. Conventional organic coating system for ship's hull has been known only to remain intact just for 2~3 months on the rudder and adjacent area, especially for the fast-going ships such as container carriers or naval vessels. In this study, special organic/inorganic coating materials, which are commercially available, were tested in terms of cavitation resistance as an alternative to existing rudder & hull protection system. Both standard ultrasonic tester and in-house developed ultra water jet test method were employed as a means to evaluate their performance against cavitation induced damages. Additionally, the overall cost evaluation and workability at actual shipyard were discussed.

Implementation of a system for detecting defects on optical fiber coating (Vision System을 이용한 광섬유 코팅 결함 검출 System 구현)

  • 서상일;최우창;김학일
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.796-799
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    • 1996
  • 광섬유는 코어(Core), 클레드(Clad), 그리고 1,2차 코팅(Coating)으로 구성되어 있다. 본 연구에서는 광섬유의 코팅에 생기는 결함의 유무 및 종류와 크기를 분류하는 Vision System을 구현하였다. 전처리 과정으로, CCD Camera를 이용하여 얻은 화상에 대하여 Sobel 연산자로 경계선을 추출하고, 문턱값(Threshold Value)을 적용하여 이진 화상을 만든다. 외경 정보 추출을 위하여, 투영 정보, 수리 형태학(Mathematical Morphology)적 연산을 수행하고, 결함의 종류와 크기를 효율적으로 분류하도록 Tree Classifier를 설계하였다. 실험 결과로서 각 결함 별 오차율, 전체 오차율(Total Error Rate)등을 제시하였다.

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Case Study on the Electrostatic Hazards in the Coating Mechanical System (도장설비에서의 정전기 재해 사례 연구)

  • Kim, Gil-Tae;Jung, Young-Man;Lee, Jae-Keun
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.602-606
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    • 2006
  • The electrostatic is well known phenomena. The fires and explosions caused by electrostatic occur often in the coating mechanical system. This paper presents various cases of electrostatic hazards, reasons why electrostatic hazards are happened, and methods for preventing electrostatic hazards. Generally the electrostatic can be lead to corona discharging, streaming electrification, and impinging electrification in the coating process. Corona discharging happens at electrostatic spray gun with 70 kV. Streaming electrification occurs at mixing process between paint and thinner, and transportation process with thinner. Impinging electrification is shown when the thinner are sprayed to drums. For the purpose of preventing the electrostatic discharge and damage, conductors should be ground, surface electric potential of should be decreased in using electrostatic shielding and ground, and flow of thinner should be controlled acceptable velocity.

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I-V Modeling Based on Artificial Neural Network in Anti-Reflective Coated Solar Cells (반사방지막 태양전지의 I-V특성에 대한 인공신경망 모델링)

  • Hong, DaIn;Lee, Jonghwan
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.130-134
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    • 2022
  • An anti-reflective coating is used to improve the performance of the solar cell. The anti-reflective coating changes the value of the short-circuit current about the thickness. However, the current-voltage characteristics about the anti-reflective coating are difficult to calculate without simulation tool. In this paper, a modeling technique to determine the short-circuit current value and the current-voltage characteristics in accordance with the thickness is proposed. In addition, artificial neural network is used to predict the short-circuit current with the dependence of temperature and thickness. Simulation results incorporating the artificial neural network model are obtained using MATLAB/Simulink and show the current-voltage characteristic according to the thickness of the anti-reflective coating.