• Journal of Welding and Joining
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• 제17권1호
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• pp.124-132
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• 1999

Thermal fatigue strength of the solder joints is the most critical issue for TSOP(Thin Small Outline Package) because the leads of this package are extremely short and thermal deformation cannot be absorbed by the deflection of the lead. And the TSOP body can be subject to early fatigue failures in thermal cycle environments. This paper was discussed distribution of thermal stresses at near the joint between silicon chip and die pad and investigated their reliability of solder joints of TSOP with 42 alloy clad lead frame on printed circuit board through FEM and 3 different thermal cycling tests. It has been found that the stress concentration around the encapsulated edge structure for internal crack between the silicon chip and Cu alloy die pad. And using 42 alloy clad, The reliability of TSOP body was improved. In case of using 42 alloy clad die pad(t=0.03mm). $$\sigma$_{VMmax}$ is 69Mpa. It is showed that 15% improvement of the strength in the TSOP body in comparison with using Cu alloy die pad $($\sigma$_{VMmax}$=81MPa). In solder joint of TSOP, the maximum equivalent plastic strain and Von Mises stress concentrate on the heel of solder fillet and crack was initiated in it's region and propagated through the interface between lead and solder. Finally, the modified Manson-Coffin equation and relationship of the ratio of $N_{f}$ to nest(η) and cumulative fracture probability(f) with respect to the deviations of the 50% fracture probability life $(N_{f 50%})$ were achieved.

• 열처리공학회지
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• 제34권2호
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• pp.66-74
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• 2021

Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

• 한국분말재료학회지
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• 제29권3호
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• pp.226-232
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• 2022

In this study, a new manufacturing process for a multilayer-clad electrical contact material is suggested. A thin and dense BCuP-5 (Cu-15Ag-5P filler metal) coating layer is fabricated on a Ag plate using a high-velocity oxygen-fuel (HVOF) process. Subsequently, the microstructure and bonding properties of the HVOF BCuP-5 coating layer are evaluated. The thickness of the HVOF BCuP-5 coating layer is determined as 34.8 ㎛, and the surface fluctuation is measured as approximately 3.2 ㎛. The microstructure of the coating layer is composed of Cu, Ag, and Cu-Ag-Cu3P ternary eutectic phases, similar to the initial BCuP-5 powder feedstock. The average hardness of the coating layer is 154.6 HV, which is confirmed to be higher than that of the conventional BCuP-5 alloy. The pull-off strength of the Ag/BCup-5 layer is determined as 21.6 MPa. Thus, the possibility of manufacturing a multilayer-clad electrical contact material using the HVOF process is also discussed.

• KSII Transactions on Internet and Information Systems (TIIS)
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• 제9권3호
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• pp.1014-1034
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• 2015

Location information of sensor nodes plays a critical role in many wireless sensor network (WSN) applications and protocols. Although many localization algorithms have been proposed in recent years, they usually target at dense networks and perform poorly in sparse networks. In this paper, we propose two component-based localization algorithms that can localize many more nodes in sparse networks than the state-of-the-art solution. We first develop the Basic Common nodes-based Localization Algorithm, namely BCLA, which uses both common nodes and measured distances between adjacent components to merge components. BCLA outperforms CALL, the state-of-the-art component-based localization algorithm that uses only distance measurements to merge components. In order to further improve the performance of BCLA, we further exploit the angular information among nodes to merge components, and propose the Component-based Localization with Angle and Distance information algorithm, namely CLAD. We prove the merging conditions for BCLA and CLAD, and evaluate their performance through extensive simulations. Simulations results show that, CLAD can locate more than 90 percent of nodes in a sparse network with average node degree 7.5, while CALL can locate only 78 percent of nodes in the same scenario.

• 조명전기설비학회논문지
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• 제16권5호
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• pp.29-37
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• 2002

본 논문에서는 전자파 측정기법을 이용하여 부분방전 발생 전·후에 검출된 신호를 분석하여 폐쇄 배전반의 이상 징후를 상시 감시할 수 있는 사고 예방진단기법을 제시하였다. 폐쇄 배전반의 정상 및 이상상태 판단을 위해 배전반 내부 및 외부에 헬리컬 안테나를 설치하여 이들 안테나에서 검출된 부분방전 발생 전·후의 신호를 주파수 스펙트럼 분석을 통해 크기를 비교 분석하였다. 본 논문에서는 부분방전 발생 전·후에 폐쇄 배전반 내부 및 외부에 설치된 안테나에서 검출된 신호들을 이용하여 정상상태 및 이상상태를 판별하는 방법을 적용하여 좋은 결과를 얻었으며, 향후 폐쇄 배전반의 절연 상태 감시 및 사고예방에 효율적으로 적용할 수 있으리라 기대된다.

• Journal of Welding and Joining
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• 제18권3호
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• pp.83-88
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• 2000

Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

• 한국기계가공학회지
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• 제4권3호
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• pp.13-19
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• 2005

Metal Bearing's research that use the clad steel had led in advanced country. Metal Bearing that is produced by domestic companies is ship, vehicles, development equipment and plant equipment. This is Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation. Cast White Metal Lining Bearing is foreseen to be used widely on industry whole in the future. Cast White Metal Bearing is product that need precision processing. But the technique is generalized widely. So an advanced country is depending on import from a developing country that price is cheaper than itself manufacture. it is judged that high added value creation by deepening of price competition is difficult. Therefore need product development of new form and is changing to Trimetal Bearing parts. Trimetal Bearing is high quality technique that do compression junction to thin plates of special object on the Back Metal. Therefore, this research developed Trimetal bearing's materials.

• Nuclear Engineering and Technology
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• 제50권5호
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• pp.724-730
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• 2018

Chromium and chromium nitride were selected as potential barriers to prevent fuel-clad chemical interaction (FCCI) between the cladding and the fuel material. In this study, ferritic/martensitic HT-9 steel and misch metal were used to simulate the reaction between the cladding and fuel fission product, respectively. Radio frequency magnetron sputtering was used to deposit Cr and CrN films onto the cladding, and the gas flow rates of argon and nitrogen were fixed at certain values for each sample to control the deposition rate and the crystal structure of the films. The samples were heated for 24 h at 933 K through the diffusion couple test, and considerable amount of interdiffusion (max. thickness: $550{\mu}m$) occurred at the interface between HT-9 and misch metal when the argon and nitrogen were used individually. The elemental contents of misch metal were detected at the HT-9 through energy dispersive X-ray spectroscopy due to the interdiffusion. However, the specimens that were sputtered by mixed gases (Ar and $N_2$) exhibited excellent resistance to FCCI. The thickness of these CrN films were only $4{\mu}m$, but these films effectively prevented the FCCI due to their high adhesion strength (frictional force ${\geq}1,200{\mu}m$) and dense columnar microstructures.

• Nuclear Engineering and Technology
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• 제51권6호
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• pp.1532-1539
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• 2019

This paper analyzes a new method for reducing boiling water reactor fuel temperature during a Loss of Coolant Accident (LOCA). The method uses a device called Reverse Flow Restriction Device (RFRD) at the inlet of fuel bundles in the core to prevent coolant loss from the bundle inlet due to the reverse flow after a large break in the recirculation loop. The device allows for flow in the forward direction which occurs during normal operation, while after the break, the RFRD device changes its status to prevent reverse flow. In this paper, a detailed simulation of LOCA has been carried out using the U.S. NRC's TRACE code to investigate the effect of RFRD on the flow rate as well as peak clad temperature of BWR fuel bundles during three different LOCA scenarios: small break LOCA (25% LOCA), large break LOCA (100% LOCA), and double-ended guillotine break (200% LOCA). The results demonstrated that the device could substantially block flow reversal in fuel bundles during LOCA, allowing for coolant to remain in the core during the coolant blowdown phase. The device can retain additional cooling water after activating the emergency systems, which maintains the peak clad temperature at lower levels. Moreover, the RFRD achieved the reflood phase (when the saturation temperature of the clad is restored) earlier than without the RFRD.

• Nuclear Engineering and Technology
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• 제52권12호
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• pp.2975-2981
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• 2020

Radiation damage is one of the aging important causes in nuclear reactors. Radiation damage causes changes in material properties. In this study, this effect has been evaluated and analyzed on the clad of the Tehran research reactor (TRR). A grade 6061 aluminum is used as a clad in the TRR. The MCNPX code is used to designate the most sensitive location of the reactor and calculate neutron flux distribution. Then, a software using FORTRAN language programming is developed to process the particle track (PTRAC) output file of the MCNPX code. The SRIM code is used here to calculate the rate of displacement per atom. Moreover, the SPECOMP and SPECTER codes are also applied to estimate the displacement rate and compared with the results attained using the SRIM code. The rate of displacement per atom by the SPECTER and SRIM codes have been obtained 2.54 × 10^-7 dpa/s and 2.44 × 10^-7 dpa/s (QD method), respectively. Also, the mechanical properties have been evaluated using the RCC-MRx code and have been compared with experimental results. Finally, the change in the matter specification has been analyzed as a function of time.