• Title/Summary/Keyword: chipping

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Reliability Development of Chipping Test-Method for Inner and Outdoor Materials consisting of Plating and(or) Paint in Automobile (자동차 내.외장재 도금/도장 부품소재 깨짐현상 신뢰성 평가기술 개발)

  • Kim, Seong-Hyeon;Jo, Hong-Gwan;Gang, Mi-Jeong;U, Dong-Jin;Lee, Jun-Gyun;Kim, Seung-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.55-55
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    • 2011
  • 자동차 후드, 라디에이터그릴(R/Grill), 범퍼, 아웃도어핸들 등 도장 도금 부품소재의 치핑시험법을 재정립 하였다. 시간에 따른 열화(100~1500hr)에 따라 도막 경도, 탄성율, Tg, 층간 부착성 등 물리적 특성 관찰하였고 제논시험기를 이용하여 재현시험을 행하였다. 국내에서 유일한 싱글/멀티 치핑기에 의한 치핑인자(속도, 비석, 각도 등) 분석 및 실제 주행차량의 분석을 통한 치핑의 주요원인을 밝혀냈다. 외산과 국산을 비교하여 속도별 치핑현상을 파악하였고, 마모 마찰열의 상승을 최소화와 원마도(R)의 최적조건을 찾아내었다.

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A Case Study on the Assessment of Damaged Cause for the Damaged Reinforced Concrete Pier

  • Chai, Won-Kyu;Kim, Kwang-Il;Son, Young-Hyun
    • International Journal of Safety
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    • v.10 no.1
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    • pp.16-21
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    • 2011
  • In this thesis, appearance inspection, compressive strength of concrete test, arrangement of bar inspection, survey, and bearing stress analysis were performed on a damaged coping of reinforced concrete pier to investigate the damage cause. According to the performed a series of inspections, it was found that the coping of pier was damaged during PSC (Pre-stressed Concrete) beam construction. In this thesis, the repair method for damaged pier was studied. The repair procedure used in this thesis was follows : chipping for damaged part, clean by high-pressure, installation of wire mesh, coating of surface hardening, construction of section restoration material, copula grinding, and prevent coating for far-infrared radiation.

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사이버전 중심의 미래전 고찰

  • 강태원;황정섭
    • Review of KIISC
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    • v.12 no.6
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    • pp.41-53
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    • 2002
  • 선진/주변국에서는 C4ISR/PGM(Command, Control, Communication, Computer, Intelligence, Surveillance and Reconnaissance/Precision Guided Missile)체계를 미래전의 핵심으로 인식하여 막대한 예산을 투입, 체계를 구축하고 체계의 극대화를 위해서 상호운영성, 표준화 등에 관심을 경주하고 있다. 그러나 이러한 모든 체계는 네트워크로 연결됨에 따라 미래 전의 신종 위협으로 등장한 컴퓨터 바이러스, 웜(worm), 트로이 목마(Trojan Horse), 논리폭탄(Logic bombs), 트랩도어(Trap doors), 칩핑(chipping), 나노 머신으로 분류되는 초소형로봇, EMP/HPM(Electro Magnetic Pulse/High Powered Microwave)등에 대한 취약점을 지니게 되며 이에 대한 대비책도 강구하고 있다. 본 연구에서는 미래 디지털 전쟁의 핵심인 C4ISR/PGM복합체계를 소개하고, 미래전의 특성 및 C4ISR와 PGM체계의 역할에 대해 소개하며, 특히 비대칭 전력으로 선진/주변국에서 강력하게 추진하고 있는 사이버전 현황 및 발전 추세를 제시하고, 정보전의 한계와 문제점도 제시한다.

An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel (고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구)

  • Heo Y. M.;Jung T. S.;Yang J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.114-120
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    • 2005
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRc 55) is carried out using small diameter ball endmill. Tool lift and wear characteristics under the various machining parameters are investigated. Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of tool wear and material removal rate.

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A Study on Characteristic of the Dynamic Component in Drilling (드릴가공에 있어서 동적성분의 특성에 관한 연구)

  • Jeon, Eon-Chan;Ye, Gyoo-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.36-46
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    • 1991
  • This study was carried out to investigate the characteristic of dynamic component in drilling. Materials used were carbon steel, brass and cast iron, and the drills used were high speed steel drill and cemented carbide. The cutting resistance generated in drilling was detected with the aid of piez0-electric tool dynamometer which has an excellent frequency response, and then the magnitude and shape of dynamic component and its frequency component as well were analyuzed. After a thorough study of interrelationship, the obtained results are as follows; 1) The shape of torque and thrust of the early drilling are different. 2) The shapes of dynamic component can be classified into four kinds. 3) Torque is related to frequency more closely than thrust. 4) As cutting speed increased, dynamic component increased. 5) Chipping took place continuously, and its size decreased as cutting proceeded.

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A Study on the Machinability Charateristic of SM45C and SCM440 (SM45C와 SCM440의 피삭성 검토에 관한 연구)

  • Kim, Nam-Hoon;Lee, Yung-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3899-3908
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    • 1996
  • In order to clarify the effects of nonmetallic inclusion contents insteels (SM45C & SCM440) on the tool life, cutting experiment was performed under various cutting conditions. Tool life, cutting force, roughness of machined surface and cutting mechanism are examined on these two kinds of steel. The following conclusions were obtained from the analysis (1) Cutting force of the steels was not affected by chemical component and nonmetallic inclusion. (2) If the rate of amount, Ca/S has a value grater than about 0.2 and addition of less amount of Al, Mn, tool wear of tips decreasesinturning. (3) It is also proved that higher contents of nonmetallic inclusion improve roughness of the surface. (4) Less amount of Ca, higher amount of S, Mn and Al improve the chip breakability.

A Study on Bond Strength between Fiber Sheet and Concrete for Concrete Surface Preparation and Heating Condition (콘크리트 표면처리와 가열조건에 따른 섬유쉬트와 콘크리트의 부착강도에 관한 연구)

  • Ahn, Sang-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.201-207
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    • 2002
  • An advanced fiber sheet has been widely used for strengthening of the concrete structures due to its excellent properties such as high strength and light weight. Bond strength is very important in strengthening the concrete structures using an advanced fiber sheet. This research examines the bond behavior between fiber sheet and concrete, investigates the bond strength by the direct pull-out test and the tensile-shear test. To obtain the tensile-shear strength a double-face shear type bond test is conducted. The primary test variables are the types of concrete surface roughness (disk-grinding/chipping) and retrofitting methods (bonding/injection). Thirty specimens were tested to evaluate the bond strength. It is shown that the average bond strength between fiber sheet and concrete by the direct pull-out test and the tensile-shear test is $22.3{\sim}23.1kgf/cm^2$ $17.92{\sim}19.75kgf/cm^2$, respectively.

Research on High-Efficiency Machining through Bottom-up Machining using CAD/CAM System (CAD/CAM시스템을 이용한 상향식 가공에 의한 고효율가공에 관한 연구)

  • Jeong, Dae Hoon;Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.89-95
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    • 2019
  • In this research, the effect of roughing on tool load through bottom-up machining is investigated through actual machining. Generally, through the use of high-speed machining technology, machining methods, such as general roughing, operate by deepening the cutting depth for as long as the tool is able to withstand it, giving a slower feed rate, less cutting depth, and faster feed. However, when the cutting depth is deep, there is a problem in that the stepped shape of the cutting area is increased (e.g., by the shaking of the tool or the chipping load). However, if the cutting is performed less, the cutting time becomes relatively long. To compensate for these drawbacks and extend the service life of the tool, economic efficiency needs to be secured.

A Study on Static and Dynamic Cutting Force in Drilling Process for Machining Center (1st report) -SM45C- (Machining Center에서의 Drill가공시 절삭저항과 그 동적성분에 관한 연구 (제1보) -SM45C 중심으로-)

  • Jeon Eon Chan;Masaomi Tsutsumi;Yoshimi Ito;Namgung Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.2
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    • pp.91-101
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    • 1986
  • This paper deals with the effect of static and dynamic cuttig force and the behaviour of drill life in drilling process. The experiments are performed with cemented carbide drills and high speed steel drills of 10mm in diameter and in an annealed SM45C. The conclusions are as follows (1) Dynamic cutting force is varied with the dept of hole. (2) Dynamic cutting forces of torque and thrust are increase with the increase in feed and cutting speed. (3) Chipping influence the dynamic cutting force of thrust than torque, and in the case of thrust, the amplitude is 3-7 times large than ordinary cutting state. (4) Prediction of drill life can be obtained from more easily the amplitude of static cutting force than that of dynamic cutting force.

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Chatter control and tool condition monitoring of turning processes using sound pressure (음압을 이용한 선삭공정에서의 채터제어 및 공구 상태감시)

  • Lee, S.I.;Chung, S.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.50-57
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    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for chatter, tool wear and breakage during turning operation. To develop economic sensing and identiffication methods for turning processes, sound pressure measurement and digital signal processing technique were proposed. We suppressed chatter by stability control methodology, which was studied through manipulation of spindle speeds regarding to chatter frequencies. It was shown that tool wear and fracture were identified and to be estimated by using the wear indices. The validity of the proposed system was confirmed through the large number of cutting tests.

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