• Title/Summary/Keyword: chip control

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The Prediction and Classification of the Chip Fomation using Cutting Force (절삭력에 의한 칩의 형상분류와 칩형상 예측)

  • 최원식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.40-46
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    • 1998
  • In order to achieve high flexibility in manufacture, chip control is one of the most serious problems at present. The continuous type chip (uncontrolled chip), which interrupts the normal cutting process and damages the operator, tool and workpiece have a higher force ratio. while the controlled chip which is 6 or 9 type and C type, has the values of the force ratio below 0.6 The chips were classified by 4 types. in chip formation and by described chip history during the cutting process. Finally, the feasibility of utilizing force ratios in chip control will be pointed out while comparing generated force signals during the cutting process.

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Control of Chip Form by Feedrate Adjustment (선삭에서 이송량조정에 의한 칩이 형태 제어)

  • 전재억;하만경;백인환
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.75-82
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    • 2001
  • The continuous chip in turning operation deteriorates the precision of workpiece and can cause a hazardous condition to operator. Thus the chip form becomes a very important task for reliable turning process. The chip form is identified using the neural network of supervise data Through the measurement of energy radiated from the chip. The feed mechanism os adjusted in order to break continuous chip according to the result of the chip form recognition and it shows a good approach for precision turning operation.

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Identification of Chip Form Using Pyrometer (방사온도계에 의한 칩 형태 인식)

  • Kweon, H.J.;Paik, I.H.;Sim, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.59-65
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    • 1996
  • A major problem in automation of turning operations is the difficulty in obtaining a sufficient and reliable chip control. Therefore it becomes desirable to find a method which can detect the chip form. Newly born chips in usual metal cutting radiate infrared rays. When such chips run out of cutting point quickly, the radiated energy from the zone around the tool is low compared with that of the case when long tangled chips are staying around the tool. The difference in chip pattern can be detected from the output of pyrometer. But, strictly speaking, only the output of pyrometer does not identify the chip form because that is the removal of chip. Therefore, in this paper, a method of the identification of chip form using output of pyrometer and fuzzy inference is developed.

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Chip Shape Control using AE Signal in Pure Copper Turning (순동선삭가공에서 AE 신호를 이용한 칩 형상 제어)

  • Oh, Jeong Kyu;Kim, Pyeong Ho;Koo, Joon Young;Kim, Duck Whan;Kim, Jeong Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.4
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    • pp.330-336
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    • 2014
  • The continuous chip generated in cutting process deteriorates workpiece, tool, and machine tool system. It is necessary to treat this continuous chip in ductile material machining condition for stable cutting. This paper deals with the chip control method using acoustic emission(AE) signal in pure copper turning operation. AE raw signals, root mean square(RMS) signals and wavelet transformed signals measured in turning process are introduced to analysis for chip patterns. With analysis of AE signals, it is obtained that the produced chip patterns are correlated with the specified AE signals which are transformed by fuzzy pattern algorithm. By this experimental investigation, the chip patterns can be classified at significant level in pure copper machining process and controlled from continuous chips to reduced-length stable chips.

Development of Laser Diode Test Device using Feedback Control with Machine Vision (비젼 피드백 제어를 이용한 광통신 Laser Diode Test Device 개발)

  • 유철우;송문상;김재희;박상민;유범상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1663-1667
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    • 2003
  • This thesis is on tile development of LD(Laser Diode) chip tester and the control system based on graphical programming language(LabVIEW) to control the equipment. The LD chip tester is used to test the optic power and the optic spectrum of the LD Chip. The emitter size of LD chip and the diameter of the receiver(optic fiber) are very small. Therefore, in order to test each chip precisely, this tester needs high accuracy. However each motion part of the tester could not accomplish hish accuracy due to the limit of the mechanical performance. Hence. an image processing with machine vision was carried out in order to compensate for the error. and also a load test was carried out so as to reduce tile impact of load on chip while the probing motion device is working. The obtained results were within ${\pm}$5$\mu\textrm{m}$ error.

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Development of Automatic Nutrient-Solution Controller Using Single-chip Microcomputer (원칩 마이크로 컴퓨터를 이용한 양액 자동 조제 장치의 개발)

  • 오길근;류관희;홍순호;김효중
    • Journal of Biosystems Engineering
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    • v.20 no.4
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    • pp.383-389
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    • 1995
  • This study was conducted to develop an automatic nutrient control system for trickle application of nutrient solution. Temperature, electric conductivity(EC). pH and dissolved oxygen(DO) were selected as control variables. A controller using single-chip microcomputer was constructed. An automatic control system for nutrient solution and a controller using single-chip microcomputer with control algorithm were developed. The control system was tested, and could control temperature, EC and pH within the error ranges of $pm 0.2^{circ} pm 0.2mS/cm, pm 0.1pH$, respectively.

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Chip type discrimination by pattern recognition technique (패턴인식 기술에 의한 칩형태 판별)

  • Kang, Jong-Pyo;Choi, Man-Sung;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.4
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    • pp.32-38
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    • 1988
  • Apaptive cintrol of machine tool is aimed to change cutting state satis- factorily without aid of a machine operator, if the cuting state is abnomal such as formation of tangled ribbon type chip, built-up edge and generation of chattering and so on. Among these the recognition of chip type is one of the most important since it has imlications relate to : 1. Safety of operator 2. Stoppage of work due to entanglment in tool and workpiece of chip 3. Problem of producted chip control In this paper the chip type is discriminatied by the pattern recognition technique. It is found that the power spectrum of cutting force for each chip type has it's own special pattern. Linear discriminant function for the recognition of the chip type is obtained by learning process. The discriminant function can be the basis of adaptive control for the rate of success of recognition by pattern recognition technique is at leasthigher than 83%.

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A fully digitized Vector Control of PMSM using 80296SA (80296SA를 이용한 영구자석 동기전동기 벡터제어의 완전 디지털화)

  • 안영식;배정용;이홍희
    • Proceedings of the KIPE Conference
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    • 1998.11a
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    • pp.5-8
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    • 1998
  • The adaptation to vector control theory is so generalized that it is widely used for implementing the high-performance of AC machine. Nowadays, One-Chip microprocessors or DSP chips are being well-used to implement Vector Control algorithm. DSP Chip have less flexibility for memory decoding and I/O rather than One-Chip microprocessor so that is requires more additional circuit and high cost. And the past One-Chip micro processors have difficult of implementation the complex algorithm because of small memory capacity and low arithmetic performance. Therefore we implemented the vector control algorithm of PMSM(Permanent Magnetic Synchronous Motors) using 80296SA form intel , which have many features as 6M memory space, 500MHz clock frequency, including memory decoding circuit and general I/O, Special I/O(EPA, Interrupt controller, Timer/Count, PWM generator) which is proper controller for the complex algorithm or operation program requiring so much memory capacity, So in this paper we fully digitized the vector control of PMSM included SVPWM Voltage controller using the intel 80296SA

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Chip Breaking Prediction Using AE Signal (AE신호에 의한 칩 절단성 예측)

  • 최원식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.61-67
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    • 1999
  • In turning the chip may be produced in the form of continuous chip or discontinuous one. Continuous chips produced at high speed machining may hit the newly cut workpiece surface and adversely affect the appearance of the surface finish and may interfere with tool and sometimes induce tool fracture. In this study relationship between AE signal and chip form was experimentally investigated, The experimental results show that types of chip form are possible to be classified from the AE signal using fuzzy logic.

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Digital Hearing Aid DSP Chip Parameter Fitting Optimization (디지털 보청기 DSP Chip 파라미터 적합 최적화)

  • Jarng Soon-Suck
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.6
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    • pp.530-538
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    • 2006
  • DSP chip parameters of a digital hearing aid (HA) should be optimally selected or fitted for hearing impaired persons. The more precise parameter fitting guarantees the better compensation of the hearing loss (HL). Digital HAs adopt DSP chips for more precise fitting of various HL threshold curve patterns. A specific DSP chip such as Gennum GB3211 was designed and manufactured in order to match up to about 4.7 billion different possible HL cases with combination of 7 limited parameters. This paper deals with a digital HA fitting program which is developed for optimal fitting of GB3211 DSP chip parameters. The fitting program has completed features from audiogram input to DSP chip interface. The compensation effects of the microphone and the receiver are also included. The paper shows some application examples.