• Title/Summary/Keyword: check defect

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Optimal Maintenance Cycle Plan of Aerial Weapon System Radar Considering Maintenance Cost (운영유지 비용을 고려한 항공무기체계 레이다의 최적정비주기 설정 방안)

  • Tak, Jung Ho;Jung, Won
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.184-191
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    • 2018
  • Purpose: The purpose of this study is to propose a method to calculate the optimal preventive maintenance cycle of radar used in the aviation weapon system of ROKAF. Methods: A hybrid model is used to estimate the optimal preventive maintenance cycle in a system that can perform condition based predictive maintenance (CBPM) through continuous diagnosis. The failure data of the radars operating in the military were used to calculate the reliability. Results: According to the research results, the reliability threshold of the radar began to decrease after 5 flights, and decreased rapidly after 12 flights. Since the second check, costs have continued to decline. Conclusion: A method is proposed to determine the cycle of optimal preventive maintenance of radar within operational budget through modeling results between reliability limit and cost for radar. The results can be used to determine the optimal preventive maintenance cycle and frequency of various avionics equipment.

A Study for Improving the Durability of Print Heads in Binder Jet 3D Printers Method (바인더 젯 3D 프린터의 프린팅 헤드 내구성 향상을 위한 연구)

  • Jung-Chul Hwang;Tae-Sung Kim
    • Journal of the Korea Safety Management & Science
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    • v.25 no.2
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    • pp.153-158
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    • 2023
  • This research was conducted to reduce the defect rate caused by nozzle clogging of printing heads used in binder jet 3D printers. The binder jet 3D printing technology may adhere to the printing head nozzle by dispersing powder due to mechanical operation such as transferring the printing head and supplying powder, and may cause nozzle clogging by natural curing at the nozzle end depending on the type of binder used. To solve this problem, this study created a cleaning module exclusively for printing heads to check whether the durability of printing heads is improved through analysis of printing results before and after using the cleaning module. To this end, this research used a thermal bubble jet printing head, and the used powder was studied using gypsum powder.

Establishment of a deep learning-based defect classification system for optimizing textile manufacturing equipment

  • YuLim Kim;Jaeil Kim
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.10
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    • pp.27-35
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    • 2023
  • In this paper, we propose a process of increasing productivity by applying a deep learning-based defect detection and classification system to the prepreg fiber manufacturing process, which is in high demand in the field of producing composite materials. In order to apply it to toe prepreg manufacturing equipment that requires a solution due to the occurrence of a large amount of defects in various conditions, the optimal environment was first established by selecting cameras and lights necessary for defect detection and classification model production. In addition, data necessary for the production of multiple classification models were collected and labeled according to normal and defective conditions. The multi-classification model is made based on CNN and applies pre-learning models such as VGGNet, MobileNet, ResNet, etc. to compare performance and identify improvement directions with accuracy and loss graphs. Data augmentation and dropout techniques were applied to identify and improve overfitting problems as major problems. In order to evaluate the performance of the model, a performance evaluation was conducted using the confusion matrix as a performance indicator, and the performance of more than 99% was confirmed. In addition, it checks the classification results for images acquired in real time by applying them to the actual process to check whether the discrimination values are accurately derived.

A Study on S/W Development Process Improvement based on CMMI's Quantitative Project Management (CMMI의 정량적 프로젝트 관리에 기반한 S/W 개발 프로세스 개선에 관한 연구)

  • Lee, Don-Hee;Oh, Jae-Kon;Kim, Jeong-Joon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.3
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    • pp.101-110
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    • 2018
  • In order to The certification of CMMI level is positioned as the most important part of software development company competitiveness. From that point, you will be able to find the various CMMI based process improvement activities of the companies in the above. This paper presents the activity method, such as organization, process application method for the CMMI based process improvement, through the field application. Based on that, this paper enables you to understand the model application method. And we also carry out the application case analysis of defect management with the schedule/effort analysis and colleague's check activity to show the improvement effectiveness, based on the quantitative analysis. And we present the problem and improvement part of real application. The result of this paper will be used to understand the effectiveness of quantitative process management, mentioned in the CMM. And furthermore, we also expect this paper to be useful for the organization to improve the process based on CMM in the future.

Studies on drying rate, stress and defect with board thicknesses and drying schedules of Quercus grosseserrata B1. (물참나무 판재(板材)두께와 건조(乾燥)스케쥴별 건조(乾燥) 속도(速度), 응력과(應力)과 결함(缺陷)에 관(關)한 연구(硏究))

  • Lee, Sang-Jung;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.1
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    • pp.39-51
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    • 1990
  • This research was carried out to offer the basis data for development of optimum drying schedule for a domestic oak species (Quercus grosseserrata B1.) by investigating drying rate. stress, defect, and moisuture gradient with board thicknesses and drying schedules (code number T4-C2 and T3-B1). The results were obtained as follows: 1. Average drying rate and total drying time from 52.2% to 5.8% were 0.105%/hr and 486 hours for drying schedule T4-C2 and those from 62.1% to 8.3% were 0.070%/hr. and 811 hours for drying schedule T3-B1. 2. Drying rates for 28mm- and 31mm-thick boards showed similar tendency, but were significantly different from 25mm- thick board in drying schedule T4-C2 and those for 22mm-, 25mm- 28mm- and 31mm-thick boards showed similar tendency but were significantly different from 19mm- thick boards in drying schedule T3-B1. 3. The moisture gradients for drying schedule T4-C2 were steeper than those for drying schedule T3-B1 during drying period. and especially in early drying stage slow slope of moisture gradients of drying schedule T3-B1 was effective in preventing serious problem of surface checks. 4. Drying stresses were lower in drying schedule T3-B1 than in drying schedule T4-C2 during drying period. 5. Drying schedule T4-C2 was appropriate for 25mm-thick board but not for 28mm- and 31mm-thick board because of strong drying condition. Drying schedule T3-B1 was appropriate for 28mm- and 31 mm-thick board but not for 19mm-, 22mm-, and 25mm-thick board because of weak drying condition.

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Application of Fourier Optics to Defect Inspection of Display Substrates (푸리에 광학의 디스플레이 기판 결함 검출에의 활용)

  • Jung, Young Jin;Lee, Kwang
    • Korean Journal of Optics and Photonics
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    • v.28 no.1
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    • pp.1-8
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    • 2017
  • A method for inspecting defects in display substrates utilizing Fourier optics is proposed in this paper. A cost-effective inspection system can be realized with the proposed method, because it does not require a high-magnification microscope. Also, the proposed method can avoid tight tolerance for variations in displacement between substrate and camera, which is stems from shallow depth of field of the high-magnification microscope. In addition, possible damage caused by collisions between substrate and the inspection equipment can be avoided. The decision algorithm can be simpler than for a conventional inspection system, because spatial shift of periodic substrate patterns does not affect the intensity distribution of the diffracted light, by the Fourier transform property. The proposed method is explained with numerical studies, and experiments are carried out to check its feasibility for color-filter substrates of a liquid-crystal display.

The development of product inspection X-ray DR image processing system using intensifying screen (형광지를 이용한 물품검사 X-선 DR 영상처리 시스템 개발)

  • Park, Mun-kyu;Moon, Ha-jung;Lee, Dong-hoon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.7
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    • pp.1737-1742
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    • 2015
  • In the industrial field for product inspection needs not only on the surface of the product but also the internal components defect inspection. Generally, optical inspection is mainly used for item inspection from production process. However, this is only to check defect of surface it is difficult to perform inspection of goods internal. To overcome these limitations, Instead of optical device by using the portable X- ray DR image acquisition device system developed to obtain an image in real time at the same time and determine product defects. After obtaining the X- ray image, the inspection product within error range is passed after machine image processing. Also, the results and numbers are stored by users.

A Case Study on Smart Plant and Monitoring System Implementation of Venture Company for Auto Parts (자동차부품 벤처기업 스마트공장 및 모니터링 시스템 구현 사례연구)

  • Han, Jae Hun;Lee, Deok Soo;Park, Roh Gook
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.12 no.5
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    • pp.29-37
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    • 2017
  • In this study, real-time monitoring is carried out in the factory site for product quality control such as improvement of productivity through facility automation, improvement of product quality, improvement of factory environment, check of facility maintenance status and check of product defect, And to establish a smart factory for the purpose of protecting the personal environment of the worker. The company is an auto parts company located in the province. The main research content is development of automation and monitoring system of oil filter clipping necessary for smart factory. Smart factory oil filter clipping automation is divided into electric air parts, solenoid valve and other parts processing process. Smart factory quality inspection monitoring system is implemented by server PC and S / W, client software, Operator PC, operating program, and input terminal application. This research data is expected to be very useful data for the auto parts venture companies that are promoting smart factories.

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A Study on Feasibility of the Phosphoric Acid Doping for Solar Cell Using Newly Atmospheric Pressure Plasma Source (새로운 대기압 플라즈마 소스를 이용한 결정질 실리콘 태양전지 인산 도핑 가능성에 관한 연구)

  • Cho, I-Hyun;Yun, Myoung-Soo;Jo, Tae-Hoon;Kwon, Gi-Chung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.6
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    • pp.95-99
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    • 2013
  • Furnace is currently the most important doping process using POCl3 in solar cell. However furnace need an expensive equipment cost and it has to purge a poisonous gas. Moreover, furnace typically difficult appling for selective emitters. In this study, we developed a new atmospheric pressure plasma source, in this procedure, we research the atmospheric pressure plasma doping that dopant is phosphoric acid($H_3PO_4$). Metal tube injected Ar gas was inputted 5 kV of a low frequency(scores of kHz) induced inverter, so plasma discharged at metal tube. We used the P type silicon wafer of solar cell. We regulated phosphoric acid($H_3PO_4$) concentration on 10% and plasma treatment time is 90 s, 150 s, we experiment that plasma current is 70 mA. We check the doping depth that 287 nm at 90 s and 621 nm at 150 s. We analysis and measurement the doping profile by using SIMS(Secondary Ion Mass Spectroscopy). We calculate and grasp the sheet resistance using conventional sheet resistance formula, so there are 240 Ohm/sq at 90 s and 212 Ohm/sq at 150 s. We analysis oxygen and nitrogen profile of concentration compared with furnace to check the doped defect of atmosphere.

Tire wear judgment system implementation using depth camera (깊이 카메라를 이용한 타이어 마모도 판단 시스템 구현)

  • Kim, Min-joon;Jang, Jong-wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.262-264
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    • 2016
  • In order to check the status of tire wear, a driver or auto mechanic generally checks tires with the naked eyes or with a coin. Those are easy for anyone but make it difficult to obtain precise information. But the result is a measure of mechanic wear out due to subjective judgment. Since we can not give correctly measure the stability of the tire. This may lead to an accident of the operator. Therefore, there is a need for a system checking tires precisely, accurately and easily, while making up for the aforementioned defect. This thesis has implemented a system with the aforementioned function. This system tire surface scanner data unit to determine the tread wear on the car and a storage unit for the data save, And a Web service unit allows the user to easily check the information.

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