• Title/Summary/Keyword: cement replacement ratio

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The Characteristics of Mortar According to the Water Cement Ratio and Mudflats Replacement Ratio (물-시멘트비 및 갯벌 치환율에 따른 모르타르의 특성)

  • Yang, Seong-Hwan;Lee, Heung-Yeol
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.3
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    • pp.227-234
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    • 2017
  • This research analyzes the properties of mortar following the rise in water-cement ratio and applicability as an eco-friendly construction supply by using the mudflats of a dredged arena as a substitute for aggregate. The results of a experiment of the flow showed that the flow value decreases as the amount of mudflats increases. A test for chloride content showed that the chloride content increases with the amount of mudflats. In the compression of specimen mixed with mudflat and the testing of tensile strength, the strength weakened as the addition ratio of mudflats rose. However, with 14-day strength as the standard, most specimen showed more strength than the plain, and 14-day strength was higher than 28-day strength. It appears to be experimental error in the mixing process from the viscosity and cohesion of mudflats, and it is considered that there will be a need for an experiment on mixing methods of mudflats in the future. The compressive strength of this research was the strongest with 70% in water-cement ratio, and the tensile strength was strongest with 80% in water-cement ratio. In the evaluation of surface analysis, 70% water-cement ratio, which is finest in strength, mixing, and compactness, was selected to analyze the roughness of the surface, and the results showed that the surface became smoother as the addition ratio of mudflats increases. In conclusion, it appears that 70% water-cement ratio is the optimal mixing ratio for mortar and 10 to 30% addition ratio of mudflats the optimal ratio. It also appears that the application of interior finishing material like bricks and tiles and interior plastering material using the mudflats are possible.

Setting Time, Compressive Strength and Drying Shrinkage of Mortar with Alpha-Calcium Sulfate Hemihydrate (α형 반수석고를 치환한 모르타르의 응결 및 압축강도, 건조수축 특성)

  • Lee, Kye-Hyouk;Kim, Gyu-Yong;Lee, Bo-Kyeong;Shin, Kyoung-Su;Nam, Jeong-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.5
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    • pp.117-124
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    • 2017
  • In this study, to evaluate the setting time, compressive strength and drying shrinkage of ordinary Portland cement and Portland blast-furnace slag cement mortar with 0, 10, 20, 30 wt.% alpha-calcium sulfate hemihydrate. As a results, as the replacement ratio of alpha-calcium sulfate hemihydrate increased, the initial setting time of ordinary Portland cement and Portland blast-furnace slag cement mortar was faster. In addition, the compressive strength decreased with increasing replacement ratio of alpha-calcium sulfate hemihydrate in both ordinary Portland cement mortar and Portland blast-furnace slag cement mortar. The strength development of Portland blast-furnace slag cement mortar with alpha-calcium sulfate hemihydrate was effective than that of ordinary Portland cement mortar. On the other hand, in the case of the mortar with alpha-calcium sulfate hemihydrate, it was confirmed that shrinkage deformation was reduced at the early age by growth pressure of needle-shaped ettringite crystals produced by incorporation of alpha-calcium sulfate hemihydrate. However, the effect of inhibiting shrinkage deformation of mortar with alpha-calcium sulfate hemihydrate was not significant as the age passed. Therefore, it is considered that the alpha-calcium sulfate hemihydrate is useful as a construction material.

The Evaluation of Surface Scaling and Resistance of Concrete to Frost Deterioration with Freezing-Thawing Action by Salt Water (염화물이 함유된 동결수의 동결융해 작용에 따른 콘크리트의 내동해성과 표면열화 평가)

  • Kim, Gyu-Yong;Kim, Moo-Han;Cho, Bong-Suk;Lee, Seung-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.6
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    • pp.143-151
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    • 2007
  • This study presents the experimental results of frost durability including resistance to freezing-thawing and surface scaling of concrete. Mixing design was proportioned with the various water-binder ratio between 0.37 and 0.47 and three different binder compositions corresponding to Type I cement without any supplementary cementitious materials(OPC), Type II cement with 50% blast-furnace slag replacement(BFS50), and ternary cement with Type III cement, 15% fly ash, and 35% slag replacement (BFS35%+FA15%). Test results showed that the mixing design with BFS50% and BFS35%+FA15% exhibited higher durability factor than that made with OPC only. Finally, the use of blend cement containing slag can be used effectively in terms of frost durability of the concrete exposed to severe condition under coastal environment like as flying salt, sea water spray, etc.

The Effect of Ground Granulated Blast-Furnace Slag on the Control of Temperature Rising in High Strength Concrete (고강도용 콘크리트의 온도상승 억제를 위한 고로슬래그 미분말의 효과)

  • 문한영;최연왕
    • Magazine of the Korea Concrete Institute
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    • v.10 no.4
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    • pp.195-204
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    • 1998
  • Generally, in order to maintain high strength in concrete, it needs high cement content and low water-cement ratio.makes internal temperature rising after concrete placing inevitably, and happens temperature stress that makes initial cracks of concrete structure. Therefore, to control the thermal stress of high-strength concrete, we made 3 types of the fineness of ground granulated blast-furnace slag and 4 steps replacement. and then measured an amount of temperature rising and elapsed time of maximum temperature and strength of concrete. Also we considered the test results of heat evolution amount and heat evolution of cement paste made with 5 steps replacement by GGBF slag.As result of this study, in case of the 50% of replacement and the 6,000$\textrm{cm}^2$/g of fineness, we obtained satisfactory results that not only the controlled effect of temperature rising but strength at early ages.

A Experimental Study on the Property of Lightweight Aggregate Concrete Using Hollow Micro Sphere (유리질 중공 미소 구체를 사용한 경량골재콘크리트의 특성에 관한 실험적 연구)

  • Kim, Sang Heon;Kim, Se Hwan;Park, Young Shin;Jeon, Hyun Gyu;Seo, Chee Ho
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.2
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    • pp.177-183
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    • 2015
  • In this study, the thermal conductivity, physical and mechanical properties of lightweight aggregate concretes with hollow micro sphere(HMS) are experimentally examined as a basic research for the development of structural insulation concrete. As the results of this experiment, in the case of concrete mixed with HMS, the value of slump has been reduced, so it is found that the dosage of superplasticizer should be increased. As the replacement ratio of HMS increases, it has shown that the compressive strength is somewhat decreased due to the low interfacial adhesion strength of HMS. But the thermal conductivity is found to be greatly improved with the replacement ratio of HMS increases, the thermal conductivity of HMS shows the lower value of 68% at lightweight aggregate concrete and 32% of normal concrete. Also it is found that the compressive strength is decreased and thermal conductivity is increased as the water-cement ratio increases. The most outstanding for insulation performance is observed when using 20% of HMS and 50% of water-cement ratio.

Optimum Mix Proportion of the High Strength and Self Compacting Concrete Used Above-Ground LNG Storage Tank (지상식 LNG 저장탱크용 고강도 자기충전 콘크리트의 최적배합에 관한 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.23 no.1
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    • pp.99-107
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    • 2011
  • This study is to performed to find the optimum mix proportion of the high strength and self compacting concrete for the above-ground LNG storage tank construction and field application. If LNG storage tank wall thicknesscan be reduced, the construction cost and quality can be improved by using self-compacting high strength concrete with compressive strength 60~80 MPa. For this purpose, low heat cement (Type IV) and class F fly ash are used in concrete mix to control hydration heat, flowability, and viscosity. Mix design variables of unit water, fly ash replacement ratio, water-binder ratio, and fine aggregate ratio are selected and tested for material properties and manufacturing cost of the concrete. Also, fly ash replacement ratio is considered using confined water ratio test. The test results showed that the optimum mix proportion of the self-compacting high strength concrete characteristics are as follows. 1) In case of the concrete with specified compressive strength of 60 MPa, the optimum mix proportion is fly ash replacement ratio of 20% and water- binder ratio of 27~30%. 2) In case of the concrete with the strength of 80 MPa, the optimum mix proportion is fly ash replacement ratio of 10% and water-binder ratio 25%. But unit water and fine aggregate ratio are 165 $kg/m^3$ and $51{\pm}2%$, respectively, regardless of the traget concrete compressive strength range. Also, test results showed that concrete manufacturing cost of 60 MPa and 80 MPa concrete require additional costs of 14~22% and 33%, respectively, compared to the manufacturing cost of 40 MPa concrete. Therefore, application of the self-compacting high strength concrete has proven to be economical in the perspective of the material cost, quality control, and site management.

Mechanical Properties of Early Strength Mortar with Ground Granulated Blast Furnace Slag and Expansive Additive (고로슬래그미분말 및 팽창재를 혼입한 조강형 모르타르의 역학적 특성)

  • Koo, Kyung-Mo;Choi, Jae-Won;You, Byeong-Know;Cha, Wan-Ho;Kang, Bong-Hee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.177-184
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    • 2021
  • In this study, the effects of ground granulated blast furnace slag(GGBFS) and expansive additive(EA) on early strength mortar were examined for the purpose of reducing carbon and improving cement performance. As a result, ealry strength Portland cement(EPC) tended to decrease in flow compared to ordinary Portland cement(OPC), but binder with EPC and GGBFS was possible to obtain higher liquidity than OPC. EPC showed higher compressive strength and shrinkage than OPC. The compressive strength of specimen with EPC and GGBFS was reduced proportionally to the replacement ratio of GGBFS. The replacement ratio of GGBFS above the compressive strength equivalent to OPC was higher under low temperature conditions. The use of GGBFS resulted in high shrinkage compared to OPC, and this characteristic was even greater under low temperature conditions. The shrinkage of specimen with EA was decreased in early ages, but was higher than the OPC in long-term ages.

Comparison of the effect of lithium bentonite and sodium bentonite on the engineering properties of bentonite-cement-sodium silicate grout

  • Zhou, Yao;Wang, Gui H.;Chang, Yong H.
    • Advances in concrete construction
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    • v.9 no.3
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    • pp.279-287
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    • 2020
  • This paper focuses on the engineering properties of Bentonite-Cement-Sodium silicate (BCS) grout, which was prepared by partially replacing the ordinary Portland cement in Cement-Sodium silicate grout with lithium bentonite (Li-bent) and sodium bentonite (Na-bent), respectively. The effect of different Water-to-Solid ratio (W/S) and various replacement percentages of bentonite on the apparent viscosity, bleeding, setting time, and early compressive strength of BCS grout were investigated. The XRD method was used to detect its hydration products. The results showed that both bentonites played a positive role in the stability of BCS grout, increased its apparent viscosity. Na-bent prolonged the setting time of BCS, while 5% of Li-bent shortened the setting time of BCS. The XRD analysis indicated that the hydration products between the mixture containing Na-bent and Li-bent did not differ much. Using bentonite as supplementary cementitious material (SCM) to replace partial cement is a promising way to cut down on carbon dioxide emissions and to produce low-cost, eco-friendly, non-toxic, and water-resistant grout. In addition, Li-bent was superior to Na-bent in improving the strength and the thickening of BCS grouts.

Effect of curing temperature on the properties of ground granulated blast furnace slag-cement bentonite slurry

  • Kim, Taeyeon;Lee, Bongjik;Hong, Seongwon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.237-247
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    • 2022
  • To investigate the curing temperature effect on the engineering properties of ground granulated blast furnace slag-cement bentonite (GGBS-CB) slurry for cutoff walls, the laboratory experiments including the setting time, unconfined compressive strength, and permeability tests were carried out. The mixing procedure for GGBS-CB slurry was as follows: (1) montmorillonite-based bentonite slurry was first fabricated and hydrated for four hours, and (2) cement or GGBS with cement was added to the bentonite slurry. The dosage range of GGBS was from 0 to 90 % of cement by mass fraction. The GGBS-CB slurry specimens were cured and stored in environmental chamber at temperature of 14±1, 21±1, 28±1℃ and humidity of 95±2% until target days. The highest average temperature of three seasons in South Korea was selected and used for the tests. The experimental results indicated that in early age (less than 28 days) of curing the engineering properties of GGBS-CB slurry were primarily affected by the curing temperature, whereas the replacement ratio of GGBS became a main factor to determine the properties of the slurry as the curing time increased.

Engineering Properties of CB Cut-off Walls Mixed with GGBS (고로슬래그 미분말을 혼합한 CB 차수벽의 공학적 특성)

  • Kim, Taeyeon;Lee, Bongjik
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.5
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    • pp.33-39
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    • 2022
  • For a slag-cement-bentonite (slag-CB) cut-off wall, GGBS replaces a part of the cement mixed to build a CB cut-off wall, which is used to block the flow and leakage of pollutants or groundwater; prevent seawater infiltration; and repair or reinforcement an aged embankments. Slag-CB cut-off walls are used in various applications in different fields where groundwater control is required due to its excellent characteristics. Such properties include high strength, low permeability, high durability and chemical resistance. However, despite these advantages, slag-CB cut-off walls are not extensively studied in Korea and thus are not applied in many cases. Particularly, GGBS, which replaces cement in a mixture, has different properties depending on its country of production. Consequently, it is necessary to perform various studies on slag-CB cut-off walls that use GGBS produced in Korea in order to increase its usability. This study has evaluated the bleeding rate, setting time, strength, and permeability in relation to the cement replacement rate of GGBS produced in Korea for slag-CB cut-off walls, with the aim to increase its usability. The evaluation found that slag-CB cut-off walls, made of a mixture containing GGBS produced in Korea, have a lower bleeding rate and permeability, and higher strengththan CB cut-off walls. It was also analyzed that such improved performance is more effective with a higher cement replacement rate of GGBS.