• Title/Summary/Keyword: brittle materials

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Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

Cause of and Solution for Damage to STS310S Tube in Heat Exchange Devices (열교환기 STS310S 튜브의 손상 원인 및 대책)

  • Kim, Jin Wook;Kim, Seon Hwa;Jeong, Jin Hyuk;Kim, Young Soo;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.187-193
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    • 2015
  • The STS310S tube has excellent heat transfer ability and is widely used as the material for heat transfer tubes in heat exchange devices. Mixtures of gas and water flow inside the tube whereas hot flame flows outside it. In this environment, the material of the tube may undergo embrittlement, which can cause leakage. Cracks can propagate from the inside of the tube to its outside and result in brittle fracture. This study identified the cause of brittle fracture in the STS310S tube through experiments and discussion, and proposed solutions to prevent fracture.

Influence of Brazing Temperature on Strength and Structure of SUS304 Stainless Steel Brazed System with BNi-2 Filler Metal : Fundamental Study on Brazeability with Ni-Based Filler Metal(II) (BNi-2계 삽입금속에 의한 SUS304 스테인리스강 접합체의 강도와 조직에 미치는 브레이징 온도의 영향 : Ni기 삽입금속에 의한 브레이징 접합성의 기초적 검토(II))

  • Lee, Yong-Won;Kim, Jong-Hoon
    • Korean Journal of Materials Research
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    • v.17 no.3
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    • pp.179-183
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    • 2007
  • A plate heat exchanger (PHE) normally uses vacuum brazing technology for connecting plates and fins. However, the reliability of high temperature brazing, especially with nickel-based filler metals containing boron the formation of brittle intermetallic compounds (IMCs) in brazed joints is of major concern. since they considerably degrade the mechanical properties. This research was examined the vacuum brazing of commercially SUS304 stainless steel with BNi-2 (Ni-Cr-B-Si) filler metal, and discussed to determine the influence of brazing temperatures on the microstructure and mechanical strength of brazed joints. In the metallographic analysis it is observed that considerable large area of Cr-B intermetallic compound phases at the brazing layer and the brazing tensile strength is related to removal of this brittle phase greatly. The mechanical properties of brazing layer could be stabilized through increasing the brazing temperature over $100^{\circ}C$ more than melting temperature of filler metals, and diffusing enough the brittle intermetallic compound formed in the brazing layer to the base metal.

Fracture Toughness Comparison of Weld Metal and Heat-Affected Zone of Brittle Crack Arrest Steel Welding Joint (후물재 용접부의 용착금속과 열영향부의 파괴 인성 비교 연구)

  • Choi, Kyung-Shin;Kong, Seok-Hwan;Seol, Sang-Seok;Chung, Won-Jee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.8-14
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    • 2021
  • Even welds that have passed non-destructive testing in the case of brittle crack arrest steel materials will actually have very fine weld defects. Based on studies showing that these defects adversely affect the structure if subjected to a certain period of load, the following conclusions were obtained by conducting CTOD tests on welding joints of high-strength BCA materials, structures comprising the upper decks of a large container vessel. First of all, the fatigue pre-cracking in the weld metal and heat affected areas was tested and the behavior was identified. Both parts of the welding joint are allowable range for the class regulations. In addition, CTOD results showed that the CTOD value in the heat affected area was more than 0.5 times higher than in the weld metal area.

Simulation of impact toughness with the effect of temperature and irradiation in steels

  • Wang, Chenchong;Wang, Jinliang;Li, Yuhao;Zhang, Chi;Xu, Wei
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.221-227
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    • 2019
  • One of the important requirements for the application of reduced activation ferritic/martensitic steel is to retain proper mechanical properties in irradiation and high temperature conditions. In order to simulate the impact toughness with the effect of temperature and irradiation, a simulation model based on energy balance method consisted of crack initiation, plastic propagation and cleavage propagation stages was established. The effect of temperature on impact toughness was analyzed by the model and the trend of the simulation results was basicly consistent with the previous experimental results of CLAM steels. The load-displacement curve was simulated to express the low temperature ductile-brittle transition. The effect of grain size and inclusion was analyzed by the model, which was consistent with classical experiment results. The transgranular-intergranular transformation in brittle materials was also simulated.

A Study on the Generation of Mirror-like Surface and Simulation in Grinding Condition by Inprocess Electrolytic Dressing (연속 전해드레싱의 연삭조건변화에 의한 경면생성 및 시뮬레이션에 관한 연구)

  • 김정두;이연종
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.2962-2969
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    • 1993
  • Recently, a study on the mirror-like surface grinding of brittle materials is active and as branch of these study, new dressing method for superabrasive wheel, electrolytic inprocess dressing(Elid) was developed. Using Elid, the mirror-like surface of brittle material can be generated without polishing or lapping process. In the future, Elid grinding will take important place in industry. But so far the analysis on Elid grinding was not quantitative but qualitative. In this study, The purpose is the quantitative analysis on Elid grinding by computer simulation, For computer simulation, the mean and the variance of the abrasive distribution were measured by tracing of the grinding wheel with stylus in transverse direction in the case of respective dressing current condition. This measurement result in a density distribution of abrasive by mathematical formulation using statistical method. The prediction of the surface roughness in Elid grinding was based on this density distribution.

Procedure of Pressure/Temperature Curves Generation for Brittle Fracture Prevention of Reactor Vessel

  • Park, M. K.;Kim, Y. J.;Kim, J. M.;Jheon, J. H.;Kim, I. K.
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.290-295
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    • 1996
  • The purpose of this study is to establish the pressure/temperature curves of Reactor Coolant System for brittle fracture prevention. The pressure/temperature curve is the basis to select RC Pump and limits to operate the plant. Based on the plant operation experience, this curve should be re-generated periodically in order to ensure the structural integrity using data from the test of reactor vessel surveilance materials to compensate for the irradiation effects. This study provides the procedure of pressure/temperature curve generation in term of brittle fracture prevention of reactor vessel. Using the UCN 3&4 data, the sample pressure/temperature curve was generated, and it was compared with those of YGN 3&4 based on the stress and $RT_{NDT}$value.

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