• 제목/요약/키워드: breakage

검색결과 825건 처리시간 0.032초

NdFeB 자석 재활용을 위한 파분쇄 및 그에 따른 표면 산화 특성 연구 (Breakage and Surface Oxidation Characteristics of Waste NdFeB Magnet for Recycling)

  • 김관호;김가희;이훈;강정신
    • 자원리싸이클링
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    • 제28권3호
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    • pp.26-34
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    • 2019
  • 희토류 영구자석(Rare earth magnet)은 사용량이 급격하게 증가하고 있으며, 이와 맞물려 폐희토류 자석의 발생량도 급격히 증가할 것으로 예측된다. 폐희토류 자석의 재활용은 주로 자석에 포함되어 있는 희토류 원소를 침출/분리하여 회수하는 공정으로 이루어지고 있으나, 침출 공정에 투입되는 폐희토류 자석의 분쇄 특성에 대한 연구는 전무한 실정이다. 따라서 본 연구에서는 폐희토류 자석을 이용하여 효과적인 파분쇄 공정 및 분쇄특성에 대한 연구를 진행하였다. NdFeB 폐자석을 조크러셔로 파쇄한 결과 급격한 산화 없이 효과적으로 입도가 감소는 하였지만, 롤크러셔의 경우 지속적인 압축에 의해 증가하는 표면과 대기 중의 산소가 반응하여 불꽃을 내며 급격한 산화가 발생하였다. 또한 파쇄 공정을 통해 생산된 시료를 볼밀에 투입하여 분쇄 특성을 파악한 결과, 일반적인 광물과 다르게 분쇄가 잘 이루어지지 않고 분쇄 16분 이후에 정상적인 분쇄가 이루어졌다. 또한 일반적인 광물에 비해 매우 낮은 분쇄율(S)과 미분이 발생이 매우 높은 분쇄분포(B)를 보임을 확인하였으며, 이는 향후 NdFeB 폐자석 파분쇄 공정 설계 시 기초자료로 사용될 수 있을 것으로 판단된다.

외연적 시간적분법을 이용한 복합재료 섬유 파단 시 음향방출의 3차원 유한요소 해석 (Tree-dimensional FE Analysis of Acoustic Emission of Fiber Breakage using Explicit Time Integration Method)

  • 백승훈;박시형;김승조
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.172-175
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    • 2005
  • The numerical simulation is performed for the acoustic emission and the wave propagation due to fiber breakage in single fiber composite plates by the finite element transient analysis. The acoustic emission and the following wave motions from a fiber breakage under a static loading is simulated to investigate the applicability of the explicit finite element method and the equivalent volume force model as a simulation tool of wave propagation and a modeling technique of an acoustic emission. For such a simple case of the damage event under static loading, various parameters affecting the wave motion are investigated for reliable simulations of the impact damage event. The high velocity and the small wave length of the acoustic emission require a refined analysis with dense distribution of the finite element and a small time step. In order to fulfill the requirement for capturing the exact wave propagation and to cover the 3-D simulation, we utilize the parallel FE transient analysis code and the parallel computing technology.

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스텝이송방식을 이용한 미세구멍가공에 관한 실험적 연구 (An Experimental Study on Micro Drilling Using Step Feed)

  • Han, J.U.;Won, J.S.;Jung, Y.G.
    • 한국정밀공학회지
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    • 제13권12호
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    • pp.46-53
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    • 1996
  • Micro drilling is one of the most important machining types and its necessity becomes more and more increasing in the whole field of industry. Micro drilling, however, has few the case of practical application, because it requests high techniques : manufacturing micro drill, treating chip, producting precise hole shape and progressing machining effeciency. Micro drilling has a technical problem: drill breakage from the lack of drill rigdity and the interuption of chip. It is, therefore, essential to select the proper cutting conditions and the step fed for the method solving the lack of rigidity and the interruption of chip. Especially, step feed is very efficient to avoid the breakage of drill, but bring about reducing of cutting efficiency. The study on step feed must be requested more than the present in the near future. The purpose of this paper is to investigate experimentally about cutting conditions which affect on tools and round errors and to estimate about the effect of step feed as well as optimal step feed size to solve the breakage of drill.

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자기장을 이용한 컨베이어 벨트 파손 감지장치 개발 (The Development of Detection System of Conveyer Belt Damage using Magnetic Flux)

  • 양근호;민병운
    • 한국전자통신학회논문지
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    • 제8권6호
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    • pp.815-822
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    • 2013
  • 본 논문에서는 물류 시스템에서 원료의 운송 작업에 필요한 컨베이어 고무벨트의 파손을 감지할 수 있는 시스템 개발에 대한 연구이다. 벨트의 내부에 전기 유도가 가능한 재료를 삽입하여 벨트의 파손이 발생했을 경우 전자 시스템에 의한 벨트의 파손을 감지할 수 있는 시스템을 개발하여 벨트의 파손을 최소화하도록 하였다. 따라서 벨트의 수리비용이나 운송 중인 물류의 재정리 단계의 시간을 줄일 수 있다. 벨트의 파손을 감지하기 위한 방법으로 송신 신호를 벨트 내에 삽입된 코일에 유도하고, 수신 측에서 코일에서 유도되는 전기 현상을 감지하여 벨트의 파손을 감지하도록 하였다.

나사 파단 예방을 위해 새로 디자인한 경비 인대 결합 나사의 효용성: 생역학 연구 (The Efficacy of Newly Designed Screw for Prevention of the Screw Breakage in Syndesmosis Fixation: Biomechanical Study)

  • 이동오;송상헌
    • 대한족부족관절학회지
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    • 제24권2호
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    • pp.94-97
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    • 2020
  • Purpose: Fatigue breakage of cortical screws sometimes occurs after syndesmosis fixation, regardless of the period of screw retention. This study compared the fatigue strength of a novel screw design to conventional cortical screws in the fixed state of syndesmosis. Materials and Methods: Twelve sawbone models were tested mechanically to determine the fatigue strength of three screw designs. The first group was composed of cortical screws, while the second and third groups were newly-designed screws. The second group was composed of screws with a 2.4-mm diameter thread-free portion of the mid-shank while the third group had a 2.0-mm diameter thread-free mid-shank. A 400 N load was applied repetitively to a fibula model and the number of cycles until screw failure was recorded. Four screws from each group were tested, giving a total of 12 fatigue tests. Results: The average cycles until screw failure for groups 1, 2, and 3 were 8,134, 63,186, and 2,581, respectively. The second group showed the highest fatigue strength (p=0.018). The other two screw designs showed similar fatigue strength (p=0.401). Conclusion: New screw designs with a thread-free portion in the mid-shank could reduce the occurrence of fatigue breakage after syndesmosis fixation.

테일러 반응기 내의 입자응집과 분해에 관한 수치 연구 (Numerical Study of Aggregation and Breakage of Particles in Taylor Reactor)

  • 이승훈;전동협
    • 대한기계학회논문집B
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    • 제40권6호
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    • pp.365-372
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    • 2016
  • 전산유체역학(CFD)을 이용하여 테일러 반응기 내 입자간 응집과 분해반응을 고려한 유동해석을 수행하였다. 입자크기분포를 파악하기 위하여 모멘트 적분법(QMOM)을 이용하여 집합체 균형방정식(Population Balance Equation)을 계산하였다. 초기 여섯 개의 모멘트를 이용하였으며, 응집커널은 Brownian kernel 과 turbulent kernel의 합을, 그리고 분해커널은 멱법칙 커널(power-law kernel)을 사용하였다. 입자의 초기 부피분율에 따른 최종 입자크기를 예측하였다. 그 결과, 초기 부피분율이 증가할수록 입자의 크기와 초기 성장속도가 증가하는 것을 확인하였다.

On the effect of void ratio and particle breakage on saturated hydraulic conductivity of tailing materials

  • Ma, Changkun;Zhang, Chao;Chen, Qinglin;Pan, Zhenkai;Ma, Lei
    • Geomechanics and Engineering
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    • 제25권2호
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    • pp.159-170
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    • 2021
  • Particle size of tailings in different areas of dams varies due to sedimentation and separation. Saturated hydraulic conductivity of high-stacked talings materials are seriously affected by void ratio and particle breakage. Conjoined consolidation permeability tests were carried out using a self-developed high-stress permeability and consolidation apparatus. The hydraulic conductivity decreases nonlinearly with the increase of consolidation pressure. The seepage pattern of coarse-particle tailings is channel flow, and the seepage pattern of fine-particle tailings is scattered flow. The change rate of hydraulic conductivity of tailings with different particle sizes under high consolidation pressure tends to be identical. A hydraulic conductivity hysteresis is found in coarse-particle tailings. The hydraulic conductivity hysteresis is more obvious when the water head is lower. A new hydraulic conductivity-void ratio equation was derived by introducing the concept of effective void ratio and breakage index. The equation integrated the hydraulic conductivity equation with different particle sizes over a wide range of consolidation pressures.

공구파손감지용 비젼시스템의 NC실장에 관한 연구 (A Study on the NC Embedding of Vision System for Tool Breakage Detection)

  • 이돈진;김선호;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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건물 외피에 적용된 복층창의 열팽창 파손에 대한 민감도 분석 연구 (The Sensitivity Analysis of Thermal Expansion Breakage of Multi-layer Glazing in Building Envelope)

  • 윤종호;김승철;임경업;오명환
    • KIEAE Journal
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    • 제14권6호
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    • pp.93-97
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    • 2014
  • Curtain wall system of office buildings has recently become very common in Korea. As the multi-layer curtain glazing is exposed to outdoor environment, it is very subjected to direct environmental impact. Consequently, breakage and cracks of glazing due to heat expansion is frequently observed. This study explores various causes and aspects for destruction of multi-layer glazing. A sensitivity analysis was performed on the basis that thermal changes causes damage to the multi-layer glazing. Air temperature in air cavity within the multi-layer glazing was examined to find its effect on multi-layer glazing breakage. Analysis showed high deflection to depth ratio of 1:1.8 and that higher the aspect ratio, smaller is the deflection. Allowable pressure showed that the weakest value is for aspect ratio of 1:2.9. Sensitivity analysis by the area of the glazing showed that as area of glazing becomes higher, allowable pressure and deflection-depth ratio becomes smaller. For allowable pressure and allowable deflection-depth within air cavity, the glazing breakage occurred at least $107^{\circ}C$. The results from glazing breakage by thermal factor shows that it is hard to break the glazing with only an increase in air cavity temperature in multi-layer glazing applied in buildings.

스냅링 체결 공정 해석 (Finite Element Analysis for Fastening Process of Snap Ring)

  • 류일훈;임영훈
    • 한국자동차공학회논문집
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    • 제17권2호
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    • pp.187-192
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    • 2009
  • A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.