• Title/Summary/Keyword: breakage

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Breakage and Surface Oxidation Characteristics of Waste NdFeB Magnet for Recycling (NdFeB 자석 재활용을 위한 파분쇄 및 그에 따른 표면 산화 특성 연구)

  • Kim, Kwanho;Kim, Gahee;Lee, Hoon;Kang, Jungshin
    • Resources Recycling
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    • v.28 no.3
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    • pp.26-34
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    • 2019
  • Due to the increasing demand of rare earth magnet for various application, it is predicted that the amount of waste rare earth magnet will increase sharply. The process of waste rare earth magnet recycling is mainly consisted of leaching and separation of rare earth element contained in the magnet. However, there is no study on the breakage characteristics of the waste rare earth magnet for production of magnet powder. Therefore, in this study, effective crushing/grinding process and breakage characteristics were investigated for waste rare earth magnet. In the case of jaw crusher, the particle size of magnet was effectively reduced without rapid oxidation. In ball mill grinding test, it was found that the grinding process was not performed properly at the early stage of grinding. Moreover, waste rare earth magnet showed very low specific rate of breakage(S) and high fraction of fine particle breakage distribution(B) compared to ordinary minerals. These results can be used as a basic data for developing crushing/grinding circuit of waste rare earth magnet.

Tree-dimensional FE Analysis of Acoustic Emission of Fiber Breakage using Explicit Time Integration Method (외연적 시간적분법을 이용한 복합재료 섬유 파단 시 음향방출의 3차원 유한요소 해석)

  • Paik, Seung-Hoon;Park, Si-Hyong;Kim, Seung-Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.172-175
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    • 2005
  • The numerical simulation is performed for the acoustic emission and the wave propagation due to fiber breakage in single fiber composite plates by the finite element transient analysis. The acoustic emission and the following wave motions from a fiber breakage under a static loading is simulated to investigate the applicability of the explicit finite element method and the equivalent volume force model as a simulation tool of wave propagation and a modeling technique of an acoustic emission. For such a simple case of the damage event under static loading, various parameters affecting the wave motion are investigated for reliable simulations of the impact damage event. The high velocity and the small wave length of the acoustic emission require a refined analysis with dense distribution of the finite element and a small time step. In order to fulfill the requirement for capturing the exact wave propagation and to cover the 3-D simulation, we utilize the parallel FE transient analysis code and the parallel computing technology.

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An Experimental Study on Micro Drilling Using Step Feed (스텝이송방식을 이용한 미세구멍가공에 관한 실험적 연구)

  • Han, J.U.;Won, J.S.;Jung, Y.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.46-53
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    • 1996
  • Micro drilling is one of the most important machining types and its necessity becomes more and more increasing in the whole field of industry. Micro drilling, however, has few the case of practical application, because it requests high techniques : manufacturing micro drill, treating chip, producting precise hole shape and progressing machining effeciency. Micro drilling has a technical problem: drill breakage from the lack of drill rigdity and the interuption of chip. It is, therefore, essential to select the proper cutting conditions and the step fed for the method solving the lack of rigidity and the interruption of chip. Especially, step feed is very efficient to avoid the breakage of drill, but bring about reducing of cutting efficiency. The study on step feed must be requested more than the present in the near future. The purpose of this paper is to investigate experimentally about cutting conditions which affect on tools and round errors and to estimate about the effect of step feed as well as optimal step feed size to solve the breakage of drill.

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The Development of Detection System of Conveyer Belt Damage using Magnetic Flux (자기장을 이용한 컨베이어 벨트 파손 감지장치 개발)

  • Yang, Keun-Ho;Min, Byung-Woon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.8 no.6
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    • pp.815-822
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    • 2013
  • In this paper, the research is to develop a system that can detect the breakage of the rubber belt conveyor system in the transport of the raw materials required for the operation of logistics. We are to develop a system that can detect the breakage of the belt due to the electronic system of belt breakage occurs by placing the material on the inside of the belt, electric induction to minimize the damage of the belt. The belt repair costs, or reorder the steps of the logistics transit time can be reduced. Induced in the coil, and belt embedded in the transmitted signal as a way to detect the breakage of the belt was to detect the damage of the belt by detecting the electrical phenomena induced in the coil at the receiving end.

The Efficacy of Newly Designed Screw for Prevention of the Screw Breakage in Syndesmosis Fixation: Biomechanical Study (나사 파단 예방을 위해 새로 디자인한 경비 인대 결합 나사의 효용성: 생역학 연구)

  • Lee, Dong-Oh;Song, Sang-Heon
    • Journal of Korean Foot and Ankle Society
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    • v.24 no.2
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    • pp.94-97
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    • 2020
  • Purpose: Fatigue breakage of cortical screws sometimes occurs after syndesmosis fixation, regardless of the period of screw retention. This study compared the fatigue strength of a novel screw design to conventional cortical screws in the fixed state of syndesmosis. Materials and Methods: Twelve sawbone models were tested mechanically to determine the fatigue strength of three screw designs. The first group was composed of cortical screws, while the second and third groups were newly-designed screws. The second group was composed of screws with a 2.4-mm diameter thread-free portion of the mid-shank while the third group had a 2.0-mm diameter thread-free mid-shank. A 400 N load was applied repetitively to a fibula model and the number of cycles until screw failure was recorded. Four screws from each group were tested, giving a total of 12 fatigue tests. Results: The average cycles until screw failure for groups 1, 2, and 3 were 8,134, 63,186, and 2,581, respectively. The second group showed the highest fatigue strength (p=0.018). The other two screw designs showed similar fatigue strength (p=0.401). Conclusion: New screw designs with a thread-free portion in the mid-shank could reduce the occurrence of fatigue breakage after syndesmosis fixation.

Numerical Study of Aggregation and Breakage of Particles in Taylor Reactor (테일러 반응기 내의 입자응집과 분해에 관한 수치 연구)

  • Lee, Seung Hun;Jeon, Dong Hyup
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.6
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    • pp.365-372
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    • 2016
  • Using the computational fluid dynamics (CFD) technique, we simulated the fluid flow in a Taylor reactor considering the aggregation and breakage of particles. We calculated the population balance equation (PBE) to determine the particle-size distribution by implementing the quadrature method-of-moment (QMOM). It was used that six moments for an initial moments, the sum of Brownian kernel and turbulent kernel for aggregation kernel, and power-law kernel for breakage kernel. We predicted the final mean particle size when the particle had various initial volume fraction values. The result showed that the mean particle size and initial growth rate increased as the initial volume fraction of the particle increased.

On the effect of void ratio and particle breakage on saturated hydraulic conductivity of tailing materials

  • Ma, Changkun;Zhang, Chao;Chen, Qinglin;Pan, Zhenkai;Ma, Lei
    • Geomechanics and Engineering
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    • v.25 no.2
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    • pp.159-170
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    • 2021
  • Particle size of tailings in different areas of dams varies due to sedimentation and separation. Saturated hydraulic conductivity of high-stacked talings materials are seriously affected by void ratio and particle breakage. Conjoined consolidation permeability tests were carried out using a self-developed high-stress permeability and consolidation apparatus. The hydraulic conductivity decreases nonlinearly with the increase of consolidation pressure. The seepage pattern of coarse-particle tailings is channel flow, and the seepage pattern of fine-particle tailings is scattered flow. The change rate of hydraulic conductivity of tailings with different particle sizes under high consolidation pressure tends to be identical. A hydraulic conductivity hysteresis is found in coarse-particle tailings. The hydraulic conductivity hysteresis is more obvious when the water head is lower. A new hydraulic conductivity-void ratio equation was derived by introducing the concept of effective void ratio and breakage index. The equation integrated the hydraulic conductivity equation with different particle sizes over a wide range of consolidation pressures.

A Study on the NC Embedding of Vision System for Tool Breakage Detection (공구파손감지용 비젼시스템의 NC실장에 관한 연구)

  • 이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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The Sensitivity Analysis of Thermal Expansion Breakage of Multi-layer Glazing in Building Envelope (건물 외피에 적용된 복층창의 열팽창 파손에 대한 민감도 분석 연구)

  • Yoon, Jong-Ho;Kim, Seung-Chul;Im, Kyung-Up;Oh, Myeong-Hwan
    • KIEAE Journal
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    • v.14 no.6
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    • pp.93-97
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    • 2014
  • Curtain wall system of office buildings has recently become very common in Korea. As the multi-layer curtain glazing is exposed to outdoor environment, it is very subjected to direct environmental impact. Consequently, breakage and cracks of glazing due to heat expansion is frequently observed. This study explores various causes and aspects for destruction of multi-layer glazing. A sensitivity analysis was performed on the basis that thermal changes causes damage to the multi-layer glazing. Air temperature in air cavity within the multi-layer glazing was examined to find its effect on multi-layer glazing breakage. Analysis showed high deflection to depth ratio of 1:1.8 and that higher the aspect ratio, smaller is the deflection. Allowable pressure showed that the weakest value is for aspect ratio of 1:2.9. Sensitivity analysis by the area of the glazing showed that as area of glazing becomes higher, allowable pressure and deflection-depth ratio becomes smaller. For allowable pressure and allowable deflection-depth within air cavity, the glazing breakage occurred at least $107^{\circ}C$. The results from glazing breakage by thermal factor shows that it is hard to break the glazing with only an increase in air cavity temperature in multi-layer glazing applied in buildings.

Finite Element Analysis for Fastening Process of Snap Ring (스냅링 체결 공정 해석)

  • Ryu, Il-Hun;Lim, Young-Hun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.187-192
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    • 2009
  • A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.