• Title/Summary/Keyword: bottom ash aggregates

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Evaluation of Reproducibility for Mechanical Properties of Lightweight Concrete using Bottom Ash Aggregates and Foam (바텀애시 골재와 기포를 이용한 경량 콘크리트의 역학적 특성에 대한 재현성 평가)

  • Ji, Gu-Bae;Mun, Ju-Hyun;Yang, Keun-Hyeok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.202-209
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    • 2019
  • The objective of this study is to examine the reproducibility for compressive strength development and mechanical properties of lightweight concrete made using bottom ash aggregates and foam(LWC-BF). Based on the mix proportions conducted by Ji et al., six identical mixes were prepared with different actual foam volume ratios from 0% to 25% and water-to-binder ratios from 25% to 30%. The presently measured properties, including initial slump, slurry density, compressive strength gains at different ages, splitting tensile strength, and modulus of rupture, were very close to those determined in the previous tests by Ji et al. Thus, the developed LWC-BF has a good potential in obtaining a reproducibility for compressive strength development and mechanical properties even though the troubles of mixing control owing to the addition of preformed foam.

Bottom Ash on the Application for Use as Fine Aggregate of Concrete (바텀 애시를 콘크리트 잔골재로 사용하기 위한 활용성에 관한 연구)

  • Kim, Seong-Soo;Lee, Jeong-Bae;Park, Seung-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.173-179
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    • 2014
  • This is an experimental study for recycling coal ash left over from coal use as a potential fine aggregate in concrete. Coal ash is generally divided into either fly ash or bottom ash. Fly ash has been utilized as a substitution material for cement in concrete mixes. On the other hand, bottom ash has the problem of low recycling rates, and thus it has been primarily reclaimed. This study partially substituted fine concrete aggregates with bottom ash to increase its application rate and therefore its recycling rate; its suitability for this purpose was confirmed. The concrete's workability dropped noticeably with increasing bottom ash content when a fixed water-cement ratio of concrete mix was used. Thus, concrete mixes with higher ratio levels are required. To address this problem, concrete was mixed using a polycarboxylate high-range water reducing agent. The fluidity and air entrainment immediately after mixing the concrete and 1 h after mixing were measured, thereby replicating the time concrete is placed in the field when produced either in a ready-mixed concrete or in a batch plant. As a result of this research, the workability and air entrainment were maintained 1 h after mixing for a concrete mixture with approximately 30% of its fine concrete aggregates substituted with the bottom ash. A slight drop in compression strength was seen; however, this confirmed that potential of using bottom ash as a fine aggregate in concrete.

A study on the surface modification of artificial lightweight aggregates by using bottom ash from coal power plant (화력발전소 바닥재를 이용한 인공경량골재의 표면개질에 관한 연구)

  • Ryu, Yug-Wang;Kim, Yoo-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.19 no.4
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    • pp.208-213
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    • 2009
  • Artificial lightweight aggregates were produced by using bottom ashes and dredged soils from coal power plant. The amount of glassy phases on the aggregate surfaces, specific gravities, absorption rates, and observations of cross-sectional surfaces were compared according to the compositions, sintering temperatures, and the amount of coating. It is concluded that surface modification by 10 % $CaCO_3$ coating on the aggregate surfaces enhances the properties of aggregates as follows: Specific gravities were controlled by depressing formation of large pores in the aggregates. Sticking phenomena among aggregates during the sintering process was drastically decreased by reducing glassy phases on the aggregate surfaces. Pumping problems during the application of ready-mix concretes containing lightweight aggregates having high value of absorption rates could be solved by reducing the absorption rate.

Characteristics of Thermal Conductivity of Concrete Containing Fine Bottom Ash Aggregates (바텀애시 경량골재를 사용한 콘크리트의 열전도율 특성)

  • Park, Ji-Hun;Jung, Hoe-Won;Yang, In-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.596-603
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    • 2020
  • In this paper, an experimental study was conducted to investigate the applications of bottom ash, which is an industrial by-product obtained from thermal power plants. Bottom ash was used as fine aggregate in this study, and an experiment was conducted to determine the characteristics of the bottom ash aggregate. In addition, 25, 50, 75, and 100% contents of crushed (natural) fine aggregate were replaced with bottom ash aggregate to produce concrete mixture including bottom ash. Thereafter, test results of the unit weight, ultrasonic velocity, compressive strength, and thermal conductivity of bottom ash concrete were obtained. Moreover, the effect of the curing ages of 28 and 91 days on the material characteristics of bottom ash concrete were identified. Test results showed that bottom ash used as fine aggregate had pozzolanic reaction. Finally, based on the extensive experimental results, relationships between thermal conductivity and unit weight, ultrasonic velocity, and compressive strength was suggested.

Properties of Concrete Mixed with Waste Incinerated Bottom Ash (쓰레기 소각재를 혼입한 콘크리트의 재료특성 및 강도특성)

  • 어석홍;홍기호;최덕진;김희성
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.217-222
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    • 2002
  • The purposes of this study are to investigate the material characteristics and strength properties of concrete mixed with waste incinerated bottom ash(BA), and to evaluate the leaching of environmentally harmful heavy metals from the bottom ash itself and from hardened concrete mixed with bottom ash. For this purpose, two reference mixes with W/C ratios of 0.45 and 0.55 were used, and the replacement proportion of BA was varied with the ratios of 0%, 30%, 50%, 70%, and 100% by volume of fine aggregate in the reference mixes. The variation of compressive and splitting tensile strength, workability and unit weight of concrete were considered. Test results showed that the strengths, workability and unit weight decreased with increase in proportion of BA replaced. Leaching test results showed that there would be no environmentally harmful problem from using BA as the substitutes of fine aggregates in concrete.

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Bloating mechanism for coal ash with iron oxide (철분이 많이 함유된 석탄회의 발포거동)

  • Lee, Ki Gang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.2
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    • pp.77-83
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    • 2014
  • The purpose of this study was to figure out the impacts of iron oxide types and dosages to bloating when producing artificial lightweight aggregates by utilization of recycled resources such as bottom-ash, reject-ash and dredgedsoil. In order to figure out chemical characteristics of raw materials, XRD and XRF analyses were performed. 50 wt% of dredged-soil, 15 wt% of bottom-ash and 35wt.% of reject-ash were mixed, then the amount of iron oxide was varied at 5 to 30 wt% with intervals of 5 wt% with $Fe_2O_3$ and $Fe_3O_4$ respectively. As molded aggregates were sintered by rapid sintering in intervals of $40^{\circ}C$ from $1060^{\circ}C$ to $1180^{\circ}C$, specific gravity and water absorption were measured. As a result, the artificial lightweight aggregate with iron oxide of 10~15 vol% showed the lowest specific gravity, and it was identified that the more iron oxide vol% increases, the more specific gravity increases because of liquid phase sintering.

A study on the properties of artificial aggregates containing bottom ash from the power plant and waste catalyst slag (화력발전소 바닥재와 폐촉매 슬래그로 제조된 인공골재의 특성 연구)

  • Jo, Si-Nae;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.4
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    • pp.200-206
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    • 2012
  • The artificial aggregate composing of coal bottom ash and waste catalyst slag (7 : 3, wt%) were fabricated using direct sintering method and, the bloating properties of aggregates were investigated as a function of raw material particle size and sintering temperature. Most of the artificial aggregates sintered at over $1150^{\circ}C$ showed the bloating phenomenon regardless of particle size of the raw materials. Consequently, the specific gravity of the aggregates was drastically decreased to below 1.4. The aggregates containing waste catalyst slag of $90{\mu}m$ under among the W-series specimens, however, did not show the noticeable bloating phenomenon. For the aggregates sintered at lower temperature as $1050{\sim}1150^{\circ}C$, the specific gravity increased with particle size of raw materials. Also, the water absorption of all aggregates decreased with the sintering temperature. The aggregates fabricated in this study met the lightweight aggregate standard showing the specific gravity 1.7~1.4 and water absorption 8~19 % and, therefore, can be applicable for the various fields.

Stress-Strain Model in Compression for Lightweight Concrete using Bottom Ash Aggregates and Air Foam (바텀애시 골재와 기포를 융합한 경량 콘크리트의 압축 응력-변형률 모델)

  • Lee, Kwang-Il;Mun, Ju-Hyun;Yang, Keun-Hyeok;Ji, Gu-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.216-223
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    • 2019
  • The objective of this study is to propose a reliable stress-strain model in compression for lightweight concrete using bottom ash aggregates and air foam(LWC-BF). The slopes of the ascending and descending branches in the fundamental equation form generalized by Yang et al. were determined from the regression analyses of different data sets(including the modulus of elasticity and strains at the peak stress and 50% peak stress at the post-peak performance) obtained from 9 LWC-BF mixtures. The proposed model exhibits a good agreement with test results, revealing that the initial slope decreases whereas the decreasing rate in the stress at the descending branch increases with the increase in foam content. The mean and standard deviation of the normalized root-square mean errors calculated from the comparisons of experimental and predicted stress-strain curves are 0.19 and 0.08, respectively, for the proposed model, which indicates significant lower values when compared with those(1.23 and 0.47, respectively) calculated using fib 2010 model.

Effect of EAF dust on the formation of ultra lightweight aggregates by using bottom ash and dredged soil from coal power plant (인공경량골재의 EAF dust 첨가에 따른 초경량화에 관한 연구)

  • Choi, Yun-Jae;Kim, Yoo-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.3
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    • pp.129-135
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    • 2011
  • EAF dust from steel industry used as primary materials for the production of lightweight aggregates. Fe compounds in EAF dust plays an important role in the bloating reaction. This study was conducted to evaluate the feasibility of using bottom ash and dredged soil from coal power plant and EAF dust. The effect of different raw material compositions and sintering temperatures on the lightweight aggregate properties were evaluated. The characteristic of thermal bloating of bottom ash and dredged soil were mainly influenced by ferrous materials. The specific gravity of aggregate was decreased with the addition of EAF dust and kerosene was reduced sintering temperature on the bloating formation. Lightweight aggregate containing 10% EAF dust having apparent density under 1.0 g/$cm^3$ were produced at $1150{\sim}1200^{\circ}C$.

Long-Termed Behavior and Durability of Foam-Mixed Concrete Containing Porous Aggregates (다공성 골재를 함유한 기포혼합콘크리트의 장기거동 및 내구특성)

  • Kim, Sang Chel;Yi, Seong Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.6
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    • pp.113-123
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    • 2012
  • The technology developed for the decrease of applying loads and self-weight of a structure is to improve conventional Foam Cement Banking Method (FCB) by applying mixed slurry of bottom ash, cement and foams. Since the foam-mixed concrete, which is a major material of the Bottom ash-mixed Light weight concrete Banking method (BLB) developed, contains mineral admixture such as cement, the behavior shows time-dependent deformation and deterioration of durability due to environmental exposure. Thus, this study is subject to figure out the characteristics of long-termed behavior and durability of the developed method by carrying out experiments for schemed parameters, which are considered to be factors affecting mainly on concrete's characteristics from mechanical analysis. As results of tests, it was found that the developed concrete offers higher resistance than conventional foamed concrete in terms of long-termed behaviors associated with drying shrinkage and creep, and durability problems of freeze-thaw and carbonation processes, especially with addition of bottom ash.