• 제목/요약/키워드: bolt failure

검색결과 202건 처리시간 0.023초

볼트 간격에 따른 낙엽송 집성재 이중 볼트접합부의 전단강도 (Lateral Strength of Double-Bolt Joints to the Larix Glulam according to Bolt Spacing)

  • 김건호;홍순일
    • Journal of the Korean Wood Science and Technology
    • /
    • 제36권3호
    • /
    • pp.1-8
    • /
    • 2008
  • 볼트 간격에 따른 국내산 낙엽송 집성재 이중 볼트접합부의 내력성능을 검토하기 위하여 휨 type 전단강도실험을 실시하였다. 전단시편은 강판삽입형 볼트접합부 시편으로서 볼트구멍은 볼트직경(12 mm, 16 mm), 볼트 개수(단일 볼트 : Control, 이중 볼트), 볼트 열 방향(섬유평행 : Type-A, 섬유직교 : Type-B) 그리고 볼트 간격(Type-A : 4 d, 7 d, Type-B : 3 d, 5 d)을 달리하여 제작하였다. 조건에 따른 볼트접합부의 강도성능과 파괴형상을 비교, 검토하였다. 설계표준(KBCS, 2000)시 볼트간격이 감소된 기준허용전단내력에 대한 저감계수를 산출하였다. 본 연구의 결과는 다음과 같다. 1) 단일 볼트접합부와 Type-A의 이중 볼트접합부의 볼트 한 개당 지압응력은 볼트의 직경, 볼트 간격과 비례 관계를 보여주었다. Type-B의 지압응력은 볼트의 직경이 증가할 때 감소하였고, 볼트 간격이 증가할 때 2~10% 정도 감소하였다. 2) 단일 볼트접합부와 Type-A의 이중 볼트접합부의 파괴형상은 연단거리 방향으로 할렬파단이 일어났다. Type-B의 경우 볼트간격이 3 d일 때 인장부위 볼트가 압축부위 볼트보다 더 굴곡되었고 인장부위볼트에서 할렬파단이 시작되었다. 5 d 시편의 경우 인장부위와 압축부위 볼트의 굴곡은 비슷하게 나타났으며, 압축부위볼트에서 할렬파단이 시작되었다. 3) 설계표준시 기준볼트 간격(Type A : 7 d, Type B : 5 d)에 따른 항복하중을 무차원화시켜 저감계수를 산출하였다. 12 mm 볼트접합부의 경우 Type-A인 볼트 간격 4d와 단일 볼트접합부의 저감계수는 각각 0.87, 0.55였고 Type-B인 볼트 간격 3 d와 단일 볼트접합부의 저감계수는 0.91, 0.55였다. 16 mm 볼트접합부의 경우 Type-A인 볼트 간격 4 d와 단일 볼트접합부의 저감계수는 0.96, 0.76이었고 Type-B인 볼트 간격 3 d, 단일 볼트접합부의 저감계수는 0.91, 0.77이었다.

Strength and stiffness modeling of extended endplate connections with circular and rectangular bolt configurations

  • Hantouche, Elie G.;Mouannes, Elie N.
    • Steel and Composite Structures
    • /
    • 제22권2호
    • /
    • pp.323-352
    • /
    • 2016
  • The results of a series of finite element (FE) simulations and experimental studies are used to develop strength and stiffness models that predict the failure capacity and response characteristics of unstiffened extended endplate connections with circular and rectangular bolt configurations associated with deep girders. The proposed stiffness models are composed of multi-linear springs which model the overall extended endplate/column flange system deformation and strength of key-components. Comparison of model predictions with FE and experimental results available in the literature show that the proposed models accurately predict the strength and the response of extended endplate/column system with circular and rectangular bolt configurations. The effect of the bolt configuration (circular and rectangular) on the prying phenomenon encountered in the unstiffened extended endplate/column system was investigated. Based on FE results, extended endplate with circular bolt configuration has a more ductile behavior and exhibits higher total prying forces. The proposed models can be used to design connections that cover all possible failure modes for extended endplate with circular bolt configuration. This study provides guidelines for engineers to account for the additional forces induced in the tension bolts and for the maximum rotational capacity demand in the connection which are required for seismic analysis and design.

단조 금형 SCM435 고장력 볼트의 파손 해석 (Failure Analysis on SCM435 High Strength Bolt of Forging Die)

  • 윤서현;김민헌;남기우
    • 한국산업융합학회 논문집
    • /
    • 제22권6호
    • /
    • pp.649-655
    • /
    • 2019
  • Fracture behaviors of SCM435 high strength bolt have been studied including macroscopic and microscopic fracture observation, Energy Dispersive X-ray Spectroscopy, Vickers hardness test and applied stress evaluation. cracks (ratchet marks) were generated by the repetitive loads acting on the bolts, initial stress of bolt and the stress concentration. The applied stress was found to be slightly higher than the fatigue limit of the material. The initial stress of bolt must be removed, and the mold temperature during the process must be maintained by room temperature. Bolts are recommended to be peened to improve fatigue limit.

Theoretical solutions for displacement and stress of a circular opening reinforced by grouted rock bolt

  • Zou, Jin-Feng;Xia, Zhang-Qi;Dan, Han-Cheng
    • Geomechanics and Engineering
    • /
    • 제11권3호
    • /
    • pp.439-455
    • /
    • 2016
  • This paper presented solutions of displacement and stress for a circular opening which is reinforced with grouted rock bolt. It satisfies the Mohr-Coulomb (M-C) or generalized Hoek-Brown (H-B) failure criterion, and exhibits elastic-brittle-plastic or strain-softening behavior. The numerical stepwise produce for strain-softening rock mass reinforced with grouted rock bolt was developed with non-associative flow rules and two segments piecewise linear functions related to a principle strain-dependent plastic parameter, to model the transition from peak to residual strength. Three models of the interaction mechanism between grouted rock bolt and surrounding rock proposed by Fahimifar and Soroush (2005) were adopted. Based on the axial symmetrical plane strain assumption, the theoretical solution of the displacement and stress were proposed for a circular tunnel excavated in elastic-brittle-plastic and strain-softening rock mass compatible with M-C or generalized H-B failure criterion, which is reinforced with grouted rock bolt. It showed that Fahimifar and Soroush's (2005) solution is a special case of the proposed solution for n = 0.5. Further, the proposed method is validated through example comparison calculated by MATLAB programming. Meanwhile, some particular examples for M-C or generalized H-B failure criterion have been conducted, and parametric studies were carried out to highlight the influence of different parameters (e.g., the very good, average and very poor rock mass). The results showed that, stress field in plastic region of surrounding rock with considering the supporting effectiveness of the grouted rock bolt is more than that without considering the effectiveness of the grouted rock bolt, and the convergence and plastic radius are reduced.

A numerical investigation of the tensile behavior of the thread-fixed one-side bolted T-stubs at high temperature

  • You, Yang;Liu, Le;Jin, Xiao;Wang, Peijun;Liu, Fangzhou
    • Steel and Composite Structures
    • /
    • 제45권4호
    • /
    • pp.605-619
    • /
    • 2022
  • The tensile behavior of the Thread-fixed One-side Bolt (TOB) at high temperatures was studied using the Finite Element Modeling (FEM) to explore the structural responses that could not be measured in tests. The accuracy of the FEM was verified using the test results from the failure mode, load-displacement curve as well as yielding load. Three typical failure modes of TOB connected T-stubs were observed, which were the Flange Yielding (FY), the Bolt Failure (BF) and the Coupling Failure mode (CF). The influence of the flange thickness tb and the temperature θ on the tensile behavior of the T-stub were discussed. The initial stiffness and the yielding load decreased with the increase of the temperature. The T-stubs almost lost their resistance when the temperature exceeded 700℃. The failure modes of T-stubs were mainly decided by the flange thickness, which relates to the anchorage of the hole threads and the bending resistance of flange. The failure mode could also be changed by the high temperature. Design equations in EN 1993-1-8 were modified and verified by the FEM results. The results showed that these equations could predict the failure mode and the yielding load at different temperatures with satisfactory accuracy.

금속-복합재 하이브리드 체결부의 강도 특성 연구 (A Study on the Strength of Metal-Composite Hybrid Joints)

  • 정재우;송민환;권진회;최진호
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
    • /
    • pp.94-97
    • /
    • 2005
  • The strength of aluminum 7075 and carbon composite hybrid joints was studied for adhesive, bolt, and the adhesive-bolt combined joints. Several hybrid joint specimens were tested to get the failure load and modes for three types of the joints. Adhesive Cytec EA9394S was used for aluminum and carbon bonding. Failure load of the adhesive-bolt combined joint was 94 % of the sum of the failure load of the separately bonded and bolted joints. Hybrid joint also showed more stable failure behavior than the simple adhesive or bolted joint.

  • PDF

워터제트 추진기 임펠러 체결용 볼트파손 원인 분석 연구 (The Causes of Bolt Breakage During the Tightening of Impellers in Water Jet Propulsion Systems)

  • 정상진;오신일;허장욱
    • 한국기계가공학회지
    • /
    • 제18권10호
    • /
    • pp.48-53
    • /
    • 2019
  • A water jet propeller is a key component that generates propulsion during the start of a naval vessel. When failure or breakage occurs, the vessel cannot operate. Recently, a flow analysis and structural analysis were conducted to understand the cause of damage to a bolt on a water jet. In particular, the stress and strain acting on the fastening bolt (impeller shaft and tail shaft) were examined to determine the extent of misalignment between the impeller shaft and the tail shaft of the water jet propeller. The study determined that stress and strain were concentrated on the impeller shaft and the tail shaft bolt. The alignment of the propeller impeller shaft and the tail shaft increased significantly in response to the tail shaft bolt. Failure of the tail shaft bolt fastening can lead to misalignment between the impeller shaft and the tail shaft.

인발시험을 통한 스파이럴 볼트의 지보특성 (Supporting Characteristics of a Spiral Bolt through Pull-out Test)

  • 김장원;강추원;송하림
    • 화약ㆍ발파
    • /
    • 제29권1호
    • /
    • pp.10-16
    • /
    • 2011
  • 대규모 사면이나 암반구조물의 불안정한 지반을 새로운 평형상태로 유지시키기 위한 지보재로서 그라운 드 앵커, 케이블 볼트, 록 볼트와 최근 새로운 형태로 개발된 지보재인 스파이럴 볼트가 있다. 이에 본 연구에서는 현재 가장 널리 이용되고 있는 지보재인 록 볼트와 새롭게 개발되고 있는 스파이럴 볼트를 대상으로 터널 내 현장 인발시험을 수행하여 지보재의 특성을 분석하였다. 최대인발하중의 변화 양상을 살펴보기 위해 수행한 스파이럴 볼트와 록 볼트에 대한 3회 재인발시험의 결과를 보면 스파이럴 볼트의 경우는 인발시험 횟수에 관계 없이 거의 일정함을 보였는데, 이것은 지보재가 최대인발하중에 도달할지라도 스파이럴 볼트와 충전재 사이에 파괴가 거의 일어나지 않으므로 일정한 최대인발하중을 보이는 것으로 판단된다. 반면에 록 볼트의 경우 인발시 험의 횟수가 증가할수록 인발하중은 점점 감소하였는데, 이것은 지보재가 최대인발하중에 도달할 때 록 볼트와 충전재 사이에 일부분 파괴가 발생함으로 인해서 나타나는 현상으로 판단된다.

자동차 에어 브레이크 스프링 고정용 SCM435 볼트의 파손 해석 (Failure Analysis of SCM435 Bolt for Fixing Automotive Air Brake Spring)

  • 윤서현;김민헌;남기우
    • 한국산업융합학회 논문집
    • /
    • 제23권1호
    • /
    • pp.73-81
    • /
    • 2020
  • This study analyzed the causes of failure of SCM435 bolts that fix the springs of automobile air brakes that have been fractured during use. The cause of failure was analyzed using SEM, EDS, metallogical microscope and Vickers hardness tester. In the fracture, the ratchet mark began at the outer boundary of crack origin, and the grains at crack origin were found to have clear intergranular corrosion. One SCM435 bolt was subjected to a stress of 398 MPa, it's a stress of about 80% of the fatigue limit. As a result of such a large applied stress, cracks occurred at the corrosion origin and were fractured. In order to prevent the SCM435 bolt from fracture, it is necessary to use the correct composition, the accuracy of heat treatment, preventing damage by external impact, preventing corrosion of the damage part by moisture, and introduction a compressive residual stress by peening.