• Title/Summary/Keyword: batch polymerization

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Strategy for molecular weight distribution control in a batch polymerization reactor system (회분식 중합 반응기에서의 분자량 분포제어 전략)

  • 김인선;유기윤;이현구
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.766-771
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    • 1993
  • A mathematical model is developed to represent the batch reactor for free radical polymerization of PMMA The model is validated by comparing the simulation result with the experimental data. A computational scheme is proposed to determine the trajectory of the reactor temperature that will produce polymer product having the desired molecular weight distribution. For this instantaneous number average chain length and polydispersity are introduced to calculate the reactor temperature. The former is assumed to be a second order polynomial of the sum of the living and dead polymer concentrations. Various reactor temperature, trajectories are observed depending on the reactor conditions and prescribed molecular weight distributions. Fuzzy and PID control algorithms are applied to trace the reactor temperature trajectory. While the PID control gives rise to an overshoot when the trajectory changes its direction, the fuzzy controller yields a more satisfactory performance because it secures information on the trajectory pattern.

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Reaction heat estimation of industrial batch reactors (산업용 회분식 반응기에서의 반응열 추정)

  • 방성호;이대욱;이광순;이석호;손종상;윤상철
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.595-600
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    • 1993
  • The heat of reaction has been estimated from heat balance relationships around the reactor. The heat balance equations were formulated with the assumptions that the reactor temperature is uniformly distributed and the jacket temperatures are axially distributed. We have obtained the temperature distribution of jacket contents by FDM. And then, we have rearranged the heat balance equations so that the heat of reaction can be estimated from the finite number of temperature measurements, i.e., temperatures of the reactor contents, at the jacket inlet and outlet, respectively. The proposed method for reaction heat estimation on were applied to industrial batch reactors ; one is ABS polymerization reactor and the other is SAN polymerization reactor. We have also examined the variation of overall heat transfer coefficients for the reactors during reaction.

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Hazard Evaluation of Runaway Reaction in the Vinyl Acetate Polymerization Process (비닐아세테이트 중합공정에서 폭주반응 위험성 평가)

  • Lee, Keun-Won;Han, In-Soo
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.46-53
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    • 2011
  • The risk assessment of thermal behavior and runaway reaction cased by an exothermic batch process in manufacture of the vinyl acetate resin are described in the present paper. The aim of the study was to evaluate the risk of runaway reaction with operating parameters such as a reaction inhibitor, reaction temperature and a mount of methanol charged in the vinyl acetate polymerization process. The experiments were performed by a sort of calorimetry with the Multimax reactor system as a screening tool to investigate runaway reaction. From the experimental results, it was found that we could occur the auto acceleration for reaction of raw materials with operating parameters over $65^{\circ}C$ of reaction temperature in the vinyl acetate polymerization process.

Synthesis of High Molecular Weight Poly(vinyl Alcohol) with High Yield by 1 Batch Suspension Polymerization and Saponification and Its Characterization (일욕 현탁중합과 비누화에 의한 고분자량 폴리비닐알코올의 고수율 제조 및 그의 특성해석)

  • Lee, Hee-Won;Lyoo, Won-Seok
    • Proceedings of the Korean Fiber Society Conference
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    • 2001.10a
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    • pp.187-190
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    • 2001
  • The poly(vinyl alcohol) (PVA) fiber is recognized as the best candidate because of its good machanical properties together with excellent resistance to alkalis[1-5]. PVA cannot be prepared by the direct polymerization due to tautomerism of vinyl alcohol monomer. Thus PVA is obtained by the saponification of poly(vinyl ester) like poly(vinyl acetate) (PVAc). (omitted)

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Preparation of Micron-size Monodispersed PMMA/PDVB and PS/PDVB Particles by Multi-staged Seeded Emulsion Polymerization (다단계 유화중합을 이용한 마이크론 크기의 PMMA/PDVB 및 PS/PDVB 단분산 입자의 제조)

  • Choi, Bong-Cheol;Um, Ki-Beom;Byun, Ja-Hoon;Park, Hong-Soo;Wu, Jong-Pyo;Baik, Baik
    • Journal of the Korean Applied Science and Technology
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    • v.21 no.4
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    • pp.370-379
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    • 2004
  • Highly crosslinked micron-size monodispersed PMMA/PDVB and PS/PDVB particles were prepared using seeded multi-stage emulsion polymerization. PMMA and PS seed particles were synthesized by seeded multi-stage emulsion polymerization and soap-free emulsion polymerization. Then PMMA/PDVB and PS/PDVB particles were obtained using semi-batch type emulsion polymerized using divinyl benzene as a cross-linkable monomer in the presence of seed particles. PMMA particles with size of ca. 730 nm and polydispersity of 1.03 were successfully prepared in this experiment. PS particles with size of ca. 1.5 ${\mu}m$ and polydispersity of 1.01 were prepared in this experiment. Highly crosslinked PS/PDVB particles with size of ca. 1.3 ${\mu}m$ and polydispersity of 1.00 were obtained.

Analysis of Runaway Reaction at Styrene Suspension Polymerization (스티렌 현탁 중합반응에서 폭주반응 해석)

  • 박형일;신석주;이헌창;장서일;김태옥
    • Journal of the Korean Society of Safety
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    • v.17 no.3
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    • pp.81-89
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    • 2002
  • The runaway reaction was analyzed experimently and theoretically at the batch styrene suspension polymerization process. In the experiments, the reaction temperature with time was measured at various experimental conditions. According to the experimental results, the risk of the runaway reaction was increased with increasing the ratio of the monomer(styrene, M) to the dispersion medium(water, W), the concentration of the initiator(BPO), and the monomer mass, respectively. And simulation results showed that the runaway reaction was significantly affected by the reaction rate constant of the propagation and that the phenomena of the runaway reaction occurred at about 70% conversion. Also, we found that the runaway reaction did not occur under the operating condition of below 0.5 for M/W, approximate 3 wt% BPO, and below 75$^{\circ}C$ for the cooling temperature.

Advanced Control Techniques for Batch Processes Based on Iterative Learning Control Methods (반복학습제어를 기반으로 한 회분공정의 고급제어기법)

  • Lee, Kwang Soon
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.425-434
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    • 2006
  • The operability and productivity of continuous processes, especially in petrochemical industries have made remarkable improvement during the past twenty years through advanced process control (APC) typified by model-based predictive control. On the other hand, APC have not been actively practiced in industrial batch processes typified by batch polymerization reactors. Perhaps the main cause for this has been the lack of reliable batch process APC techniques that can overcome the unique problems in industrial batch processes. Recently, some noteworthy progress is being made in this area. New high-performance batch process control techniques that can accommodate and also overcome the unique problems of industrial batch processes have been proposed on the basis of iterative learning control (ILC). In this review paper, recent advancement in the batch process APC techniques are presented, with a particular focus on the variations of the so called Q-ILC method, with the hope that they are widely practiced in different industrial batch processes and enhance their operations.

An Evaluation of Thermal Stability of Raw Materials in the Vinyl Acetate Polymerization Process (비닐아세테이트 중합공정에서 원료물질의 열적 안정성 평가)

  • Lee, Keun-Won;Han, In-Soo;Lee, Jung-Suk
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.61-65
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    • 2010
  • Most of the chemical reactions performed in the chemical industry are exothermic, meaning that thermal energy is released during the reaction. It is also important to understand the thermal hazards such as thermal stabilities and runaway reactions, which are governed by thermodynamics and reaction kinetics of the mixed materials. The paper was described the evaluation of thermal behavior caused by an exothermic batch process in manufacture of the vinyl acetate resin. The aim of the study was to evaluate the thermal stabilities of raw materials with operating conditions such as a reaction inhibitor, heating rate, reaction atmosphere and the mount of methanol charged in the vinyl acetate polymerization process. The experiments were performed in the differential scanning calorimeter(DSC), C 80 calorimeter, and thermal screening unit($TS^u$). It was suggested that we should provide the thermal characteristics for raw materials to present safe precautions with operating conditions in the vinyl acetate polymerization process.

Phenol Removal by Peroxidases Extracted from Chinese Cabbage Root (배추 뿌리의 Peroxidase를 이용한 Phenol의 제거)

  • 김영미;한달호
    • KSBB Journal
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    • v.10 no.3
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    • pp.335-342
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    • 1995
  • Solid and liquid phase peroxidases were extracted from Chinese cabbage roots by using commercial juicer in order to use peroxidases from agricultural waste for industrial applications. Since peroxidases are distributed into 66% in liquid (juice) and 34% in solid phase (pulp), enzymes from both phases were applied to investigate the enzymatic removal of phenol from waste water. After contacting 150 ppm Phenol solution with liquid phase enzyme (1,800 unit/$\ell$) for 3 hours in a batch stirred reactor, 96% of phenol could be removed through polymerization and precipitation. Also, phenol could be removed from initial 120ppm to 5ppm by applying solid phase enzyme in an air lift reactor ($600 unit/\ell$). Almost equivalent efficiencies of phenol removal were observed between two systems, even though only one third of the enzymes in batch stirred reactor was applied in airlift reactor. The possible reason for this phenomenon is because peroxidases exist as immobilized forms in solid phase.

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Production of ${\beta}$-agarase in Batch and Fed-batch Culture by Agarivorans sp. JA-1 (한천분해효소를 생산하는 Agarivorans sp. JA-1의 배양조건 및 Fed-batch 배양)

  • Lee, Song-Ae;Kim, Jin-Uk;Jung, Jong-Geun;Kim, In-Hae;Lee, Sang-Hyeon;Kim, Sang-Jin;Lee, Jae-Hwa
    • KSBB Journal
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    • v.21 no.5
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    • pp.389-393
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    • 2006
  • Characteristics of ${\beta}$-agarase production of Agarivorans sp, JA-1 isolated from north-eastern sea of Jeju marine environment was studied. Optimal cell growth was definite that the medium containing agar is 0.2%. The decreasing pattern of viscosity and agar concentration was same and they reached almost zero after 15 hours. Fed-batch culture was studied to improve agarase productivity by Agarivorans sp. JA-1 in marine broth containing 2.0 g/L agar with intermittent addition of 0.8 g agar two times. The hydrolysis products were identified oligosaccharide of degrees of polymerization 6.