• 한국자동차공학회논문집
• /
• 제16권5호
• /
• pp.77-83
• /
• 2008

Semi-active cabin air suspension system improves driver's comfort by controlling the damping characteristics in accordance with driving situation. For the driver's comfort evaluation, test procedure has the two methodologies which are filed test and lab test. A field test method has a drawback. It requires a lot of time and money on repetitive test, due to the sensitivity of field test. On the other hand, the test with six axes simulation table at laboratory can obtain the repeatability of test, better than the field test method. In this paper, the procedures of ride performance test and control logic tuning with the table are presented. Drive files of the table can be represented with the almost same input condition as field test data. According to the result from the comparative test using six axes simulation table between passive and semi-active system by making ECU logic tuning, the RMS acceleration of semi-active cabin air suspension system was reduced by 29.6% compared with passive system.

• 한국자동차공학회논문집
• /
• 제16권6호
• /
• pp.65-73
• /
• 2008

The purpose of this study is development of universal engine model for integrated Hybrid Electric Vehicle (HEV) simulator and a optimization of engine model. The engine model of this study is based on the MATLAB Simulink for universal and include engine fuel economy technologies for HEV. Various engine fuel economy technologies for HEV is estimated by commercial engine 1-D simulation program - WAVE. And, the 1-D simulation model of base version is compared with engine experiment result. The analyzed engine technologies with 1-D simulation are Dual-CVVT, Atkinson-Cycle and Cylinder-Deactivation System. There are improvement of fuel economy and power performance with Dual-CVVT model at part load and full load, pumping loss reduction with Cylinder-Deactivation System at idle and regeneration. Each estimated technologies are analyzed by 1-D simulation on all operation region for base data to converse simulink. The simulink based engine model maintains a signal with ECU for determination of engine operation point.

• 한국인터넷방송통신학회논문지
• /
• 제16권5호
• /
• pp.39-48
• /
• 2016

차량 네트워킹 아키텍처의 주요 트렌드 중 하나는 차량 이더넷의 도입이다. 이더넷은 이미 차량 어플리케이션에서 이용되고 있으며 (예를 들어, 비디오 카메라와 같은 고속 데이터 전송 소스의 연결), IEEE에서 진행중인 표준화(IEEE802.3bw - 100BASE-T1, IEEE P802.3bp - 1000BASE-T1)로 인해 나중에 훨씬 광범위하게 채택될 것으로 예상된다. 이러한 어플리케이션은 단순히 지점 간 연결에 한정되지 않지만, 전체적인 전기/전자 아키텍처에 영향을 미칠 수 있다. 이더넷을 통해 IP 기반의 트래픽은 추가적인 구성요소(차량용 방화벽 또는 IDS)와 함께 현재까지 잘 확립된 IP 보안 프로토콜(예를 들어, IPSec, TLS)을 통해 보안을 구현할 수 있을 것으로 보고있다. 리소스 제한이 있는 디바이스 상에서 안전 및 실시간 어플리케이션의 경우에, 복잡하고 높은 성능이 요구되는 TLS 또는 IPsec을 사용하는 IP 기반 통신은 선호하는 기술은 아니다. 예를 들어, 이 어플리케이션은 IEEE와 같이 현재 표준화되어[13] 있는 Layer 2 기반 통신 프로토콜로 사용될 수 있을 것이다. 본 논문은 보안에 대한 최신 통신 개념을 반영하고 향후 이더넷 스위치 기반 EE-아키텍처에 대한 구조적인 도전과 잠재적인 솔루션을 식별한다. 또한 차량 이더넷에 관한 지속적인 보안 관련 표준화 활동에 대한 개요와 통찰력을 제공한다. 또한, 예를 들어 IEEE 802.1AE MACsec 또는 802.1X 포트 기반 네트워크 액세스 제어와 같이 기존에 적용되지 않은 차량 이더넷 보안 메커니즘을 적용 가능성을 고려하고, 차량 어플리케이션에 대한 적합성을 평가한다.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.1309-1313
• /
• 2008

This paper suggests an example of modification of the durability test specifications of electronic control unit for an automotive system in phase of design validation. The basic concept to redefine the specifications of durability test is based on the Arrhenius relationship for accelerated temperature test and the modified Coffin-Manson model for temperature cycle test. The ambient temperature of the powered-event durability test is increased to reduce the required test time of the current specification. Furthermore, the holding time between the events to cool down the temperature of the components is shortened and the resultant temperature rise affects the durability of the components. Thus, the acceleration factor due to the increased temperature range of temperature cycle is also estimated by the modified Coffin-Manson model.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2008년도 하계학술대회 논문집
• /
• pp.280-282
• /
• 2008

본 논문은 자동차용 능동 전륜 조향 제어 시스템을 소개한다. 능동 전륜 조향 장치는 조향의 편의성과 안정성을 위하여 조향비를 가변하거나 유사시 능동적으로 전자 제어 유닛(Electronic Control Unit : ECU)이 액추에이터를 제어해 주는 시스템이다. 최근 전자 샤시 시스템의 개발 추세인 샤시 통합 제어 관점에서 능동 전륜 조향 장치의 역할을 설정하고 성능 만족을 위한 제어기 구조에 관하여 설명한다. 설계된 제어 시스템을 3,300cc급 대형 승용차에 적용하여 그 유용성을 검증하였다.

• Journal of Welding and Joining
• /
• 제31권5호
• /
• pp.54-58
• /
• 2013

Joint properties of vehicle ECU (Electric Control Unit) module which was manufactured by using Sn-Cu-Cr-Ca alloy were investigated. A new solder which has a middle melting temperature about $231^{\circ}C$ was fabricated as the type of 300um solder ball and paste type. The prototype modules were made by reflow process and measured spreadability, wettability shear strength and estimated interface reaction. The spreadability of the alloy was about 84% from the measurement of contact angle of the solder ball and the wetting force was measured 2mN. The average shear strength of the module which was manufactured by using the solder paste, was 1.9 $kg/mm^2$. Also, the thickness of IMC(intermetallic compound) was evaluated with various aging temperature and time in order to understand Cr effect on Sn-0.7Cu solder. $Cu_6Sn_5$ IMC was formed between Cu pad and the solder alloy and the average thickness of the $Cu_6Sn_5$ IMC was measured about 4um and it was about 50% of thickness of $Cu_6Sn_5$ IMC in Sn-0.7Cu. It is expected to have a positive effect on reliability of the solder joint.

• Tribology and Lubricants
• /
• 제30권3호
• /
• pp.183-188
• /
• 2014

In this paper, we present our analysis of tribological failure examples for an anti-lock brake system(ABS) in a car. The study range of this paper is to improve the quality of ABS system by analyzing with sensor, computer, actuator and oil lines. In the first example, the brake leak from hydraulic supply line in a caliper on the rear left side of the ABS hydraulic modulator. This produces the sponge phenomenon, where the car does not brake even when the driver operates the brake pedal. The hydraulic unit operating ABS is actuator that play role regulating drive condition according with the oil pressure supplied with wheel of a car. In the second example, the service man does not completely tighten the fixed bolt after repairing the car. This causes the ABS warning lamp to light up as the ABS wheel speed sensor cannot detect whether the ABS has been activated. In the third example, the ABS electronic control unit is separated from the soldered part of the inner circuit board. Consequently, the ABS fails in control because the ABS motor pump receives no-signal for the hydraulic unit. The wheel speed sensor has to large durability because of giving signal of acting condition to computer by detected the acceleration and deceleration of wheel of a car. In the fourth example, the ABS warning lamp lights up of when cracks propagate in the circuit board soldering part. The circuit of this computer is very important part for input and output the operating signal of system. Such failures can aggravate the durability of the ABS. Thus, the ABS needs to be optimized to eliminate malfunction phenomenon.

• 한국자동차공학회논문집
• /
• 제22권2호
• /
• pp.166-174
• /
• 2014

Fuel injection pressure has steadily increased in diesel engines for the purpose of improving fuel efficiency and cleaning exhaust gas, but it has now reached a point, where the cost for higher pressure does not warrant additional gains. Common rail systems on modern diesel engines have fuel pumps that are mechanically driven by crankshaft. The pumps actually house two pumping module inside: a low pressure pump component and a high pressure pump component. Part of the fuel compressed by the low pressure component returns to the tank in the process of maintaining the pressure in the common rail. Since the returning fuel represents pumping loss, fuel economy improves if the returned fuel can be eliminated by using a properly controled electrical fuel pump. As the first step in developing an electrical fuel pump the fuel supply system on a 6 liter diesel engine was modeled with AMESim to analyze the workload and the fuel feed rate of the injection pump, and the results served as basis for selecting a suitable servo motor and a reducer to drive the pump. A motor controller was built using a DSP and a program which controls the common rail pressure using a proportional control method based on the target fuel pressure information from the engine ECU. A test rig to evaluate performance of the fuel pump is implemented and used to show that the newly developed electrically driven fuel pump can satisfy the fuel flow demand of the engine under various operating conditions when the rotational speed of the pump is adequately controlled.

• 한국자동차공학회논문집
• /
• 제24권1호
• /
• pp.112-121
• /
• 2016

AFLS (Adaptive front lighting system) is being applied to improve safety in driving automotive at night. Safe embedded system design for controlling head-lamps is required to improve noise robust ECU hardware and software simultaneously by considering safety requirement of hardware-dependent software under severe environmental noise. In this paper, we propose an adaptive headlight controller with a newly-designed symmetric angle sensor compensator, especially based on the proposed steering-swivel angle lookup table to determine whether the current controlling target is safe. The proposed system includes an additional backup hardware to compare the system status and provides safe swivel-angle management using a controlling algorithm based on the pre-defined lookup table (LUT), which is a symmetric mapping relationship between the requested steering angle and expected swivel angle target. The implemented system model shows that the proposed architecture effectively detects abnormal situations and restores safe status of controlling the light-angle in AFLS operations under severe noisy environment.

• 한국가스학회지
• /
• 제21권5호
• /
• pp.83-88
• /
• 2017

이 논문은 자동차의 전자제어 에어컨에서 발생하는 고장사례에 대한 논문이다. 첫 번째 사례에서, 원인은 에어컨 릴레이 내부에 서지 전압 역류 방지용으로 사용된 다이오드가 에어컨이 OFF 되었을 때 다이오드의 단락으로 인해, 서지 전압을 흡수하지 못해 퓨즈가 반복적으로 끊어진 것을 확인하였다. 두 번째 사례에서, 원인은 핀 써모센서 내부의 단선으로 인해 에어컨을 제어하지 못함으로써 이베퍼레이터의 동결현상이 발생한 것을 확인하였다. 세 번째 사례에서, 원인은 운전석 앞쪽의 크래쉬 패드 하단에 있는 와이어링의 에어컨 핀센서 핀과 연결되는 배선이 차체와의 간섭으로 인해, 피복이 벗져져 단락(short)현상에 의해 에어컨 스위치와 핀센서가 소손되어 에어컨이 작동하지 않는 것을 확인하였다. 따라서, 이러한 고장 현상을 철저하게 확인하고 개선하여 최적의 시스템을 유지할 수 있도록 하여야 한다.