• 제목/요약/키워드: automation tool

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A Realization of Deburring Robot using Vision Sensor (비젼 센서를 이용한 디버링 로봇의 구현)

  • 배준영;주윤명;김준업;이상룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.466-469
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process is one of manufacturing processes that have net been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/corner finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm for corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

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Integrated Automation System of Pattern Design and $CO_2$ Laser Cutting for Diving Suits (잠수복 패턴 자동 설계 및 $CO_2$ 레이저 절단을 위한 통합 시스템 개발)

  • 윤세봉;강병수;강재관;김여숙
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.409-412
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    • 2004
  • In this paper, an integrated automation system of pattern design and $CO_2$ laser cutting for diving suits is presented. Pattern design includes grading which creates a full-size range from a base pattern. Tool path for laser cutting from the patterns is generated in G-code format. $CO_2$ Laser cutting machine is developed to help cut the patterns with accuracy and speed. Aluminum profiles, ball screws, and stepping motors are engaged into the machine as frame structure, transfer unit, and driving devices respectively. The developed system is tested in dry suit cutting, convincing it can be readily introduced in driving suits manufacturing with respect to cost and efficiency.

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Machine Tool Technology;The Present and the Future(19) (공작기계 기술의 현재와 미래(19))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.13-29
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    • 1996
  • 생산분야에 있어서의 기술혁신은 1980년대에 들어 급속적으로 확대되었으며 NC 공작기계와 Robot등의 기기와 Software 그리고 더 나아가서 통신 System과 연결되어 더욱 종합적인 고도의 생산 시스템이 개발, 구축 되어가고 있다. CIM(Computer integrated manufacturing)은 상기한 여거 시스템의 구성요소를 최대한으로 통합 화시킨 것이다. 다시 말하면, 기계 가공 중심의 Image를 가지고 있는 FMS와 가공, 조립의 종합적인 자동화를 추구하는 PA(Process Automation-처리과정의 자동화)와 제조에 관련된 OA(Office Automation)를 포함하게 된 것을 CIM이라고 생각하게 된 것이다. Computer에 의한 계측설계와 생산기술 그리고 더 나아가서 생산관리를 종합적으로 한 것이다. 그러한 의미로 볼 때, CIM은 가장 넓은 영역을 포함하는 생산개념이라고 말할 수 있다.

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Design of portable Lonworks Network Installation Tool (휴대 가능한 Lonworks 네트워크 설치 장비의 설계)

  • Lee, Hee-Chan;Kim, Myung-Kyun
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.127-129
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    • 2006
  • The distributed control system is used in wide control fields. Factory automation, home network and building automation are good examples. Lonworks that Echelon company has been developing and providing since 1991 is one of popular distributed control systems. Lonwork system is support various communication media, especially it has a feature that supports communication through the power line. When Constructing Lonworks network in a construction field, the experts, who can treat Lonworks bring laptops that LNS and Lonmaker installed, install the network. However this way takes long time to construct the network and needs the experts. To resolve this problem, this paper suggests that a design of Lonworks network installation machine that is easy to use for everyone and portable. Non-experts can install Lonworks network by using this machine so they can reduce fare for installation of network and time to install.

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Remote Monitoring and Control of PLC Using TCP/IP Communication (TCP/IP 통신을 이용한 PLC 원격 감시 및 제어)

  • 고덕현;이순걸
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.140-143
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    • 2000
  • This research presents new type of remote monitoring and control solution of PLC that can be used bi-directional and efficient management of factory automation through internet. This system has client/server architect for information handling between PLC and remote computer where a user can control and monitor target PLC. Actually the authors redirect RS232C connection between PLC and server computer into Internet connection between PLC and remote client computer using supplied PLC tool program So user feel like in front of PLC panel when he operates remote PLC through Internet. Each client/server program is constructed with Java language for security. In this paper the internet-based remote control system was proposed and proved validity by being applied to redirection of PLC control for factory automation.

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Seven axis modular type pneumatic manipulator development (7축 모듈라형 공기압 매니퓰레이터 개발)

  • 김동수;김용채;김형의
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.968-973
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    • 1991
  • Seven axis modular type pneumatic manipulator is composed of electro-pneumatic automation system which contributes to factory automation by performing loading & unloading process successively which is simple routine work of dealing item of machine tool, catapult, assembly machine, welding machine and so on. In this study, we obtained soft and quick movement in a large space and good reliability motion of various function by combining several actuators which perform rotation movement as well as linear movement at the same time. Gripper which apply to rotary sensor transmitted a structure to demanded position. This development item of 5kgf load prevent stick-slip phenomena of stroke end by designing high cushion internal. We develope flexible manipulator which conforms to demand of user by applying multiple sequence program.

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A Study on the Automation of Polishing for Curved Surface Die Using Robot Attached to Machining Center (머시닝센터 장착형 로봇을 이용한 곡면금형의 연마 자동화에 관한 연구)

  • 조영길;이민철;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.743-747
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    • 1997
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. Howener workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries. In the research, a polishing robot with 2 degrees of freedom motion attached to machining center with 3 degrees of freedom and pneumatic system forms an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A rulled surface and shadow mask are polished by the developed polishing robot.

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Prediction for Rolling Force in Hot-rolling Mill Using On-line learning Neural Network (On-line 학습 신경회로망을 이용한 열간 압연하중 예측)

  • Son Joon-Sik;Lee Duk-Man;Kim Ill-Soo;Choi Seung-Gap
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.52-57
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    • 2005
  • In the foe of global competition, the requirements for the continuously increasing productivity, flexibility and quality(dimensional accuracy, mechanical properties and surface properties) have imposed a mai or change on steel manufacturing industries. Indeed, one of the keys to achieve this goal is the automation of the steel-making process using AI(Artificial Intelligence) techniques. The automation of hot rolling process requires the developments of several mathematical models for simulation and quantitative description of the industrial operations involved. In this paper, an on-line training neural network for both long-term teaming and short-term teaming was developed in order to improve the prediction of rolling force in hot rolling mill. This analysis shows that the predicted rolling force is very closed to the actual rolling force, and the thickness error of the strip is considerably reduced.

Prediction for Rolling Force in Hot-rolling Mill Using On-line loaming Neural Network (On-line 학습 신경회로망을 이용한 열간 압연하중 예측)

  • 손준식;이덕만;김일수;최승갑
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.124-129
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    • 2003
  • In the face of global competitor the requirements flor the continuously increasing productivity, flexibility and quality(dimensional accuracy, mechanical properties and surface properties) have imposed a major change on steel manufacturing industries. Indeed, one of the keys to achieve this goal is the automation of the steel-making process using AI(Artificial Intelligence) techniques. The automation of hot rolling process requires the developments of several mathematical models fir simulation and quantitative description of the industrial operations involved. In this paper, a on-line training neural network for both long-term teaming and short-term teaming was developed in order to improve the prediction of rolling force in hot rolling mill. This analysis shows that the predicted rolling force is very closed to the actual rolling force, and the thickness error of the strip is considerably reduced.

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DIRECT INVERSE ROBOT CALIBRATION USING CMLAN (CEREBELLAR MODEL LINEAR ASSOCIATOR NET)

  • Choi, D.Y.;Hwang, H.
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1173-1177
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    • 1990
  • Cerebellar Model Linear Associator Net(CMLAN), a kind of neuro-net based adaptive control function generator, was applied to the problem of direct inverse calibration of three and six d.o.f. POMA 560 robot. Since CMLAN autonomously maps and generalizes a desired system function via learning on the sampled input/output pair nodes, CMLAN allows no knowledge in system modeling and other error sources. The CMLAN based direct inverse calibration avoids the complex procedure of identifying various system parameters such as geometric(kinematic) or nongeometric(dynamic) ones and generates the corresponding desired compensated joint commands directly to each joint for given target commands in the world coordinate. The generated net outputs automatically handles the effect of unknown system parameters and dynamic error sources. On-line sequential learning on the prespecified sampled nodes requires only the measurement of the corresponding tool tip locations for three d.o.f. manipulator but location and orientation for six d.o.f. manipulator. The proposed calibration procedure can be applied to any robot.

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