• Title/Summary/Keyword: autoclaved aerated concrete

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Strength Characteristics according to the mixed CaO/$SiO_2$ Ratio to Autoclaved Aerated Concrete(AAC) used on the Exterior Panel in Buildings (건물 외벽 패널용 경량기포콘크리트(AAC)의 CaO/$SiO_2$ 혼합비에 따른 강도 특성 평가)

  • Kim, Young-Ho
    • Journal of The Korean Digital Architecture Interior Association
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    • v.11 no.3
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    • pp.35-42
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    • 2011
  • The exterior system of buildings, which is the typical curtain wall, has been made with glass and metal. Theses materials, however, have weaknesses such as inadequate insulating quality, short durability, combustibility and toxic substance. On the other hand, Autoclaved Aerated Concrete(AAC) or Autoclaved Lightweight Concrete(ALC) possess the great energy efficiency and the superb insulating quality as substitute of existing exterior system materials. In this research, strength characteristics and bubble dispersion of hydrothermal synthesis process of AAC based on CaO/$SiO_2$(C/S) ratio are analyzed. C/S ratio is determinated and bubble distribution and compressive strength are studied through the test of varied water-to-solid mineral ratio(W/S). In hydrothermal synthesis program, final C/S ratio is determined as 0.7 consider of the manufacturing process and hydrothermal synthesis is done at $180^{\circ}C$ for 7 hours. The analysis shows slurry has about 2,300cP viscosity and 0.56 specific gravity therefore it is expected AAC has the appropriate facility in the manufacturing process and Hydrates of AAC's Expansion.

Foaming Characteristics of Autoclaved Aerated Concrete with Different C/S Molar Ratios and Aluminum Powder Contents (C/S 몰비 및 알루미늄 분말 첨가율 변화에 따른 고온·고압 기포 콘크리트의 발포특성)

  • Yoon, Hyun-Sub;Pakr, Jong-Beom;Lee, Kwang-Il;Yang, Keun-Hyeok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.220-221
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    • 2018
  • Test results showed that foaming ratio of autoclaved aerated concrete significantly affected by the CaO/Si2O (C/S) molar ratio of the component materials, indicating the greatest foaming ratio of 202% when the C/S ratio was 0.9.

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Applicability of Stone Powder Sludge as a Substitute Material for Quartz Sand in Autoclaved Aerated Concrete

  • Kim, Jin-Man;Choi, Se-Jin;Jeong, Ji-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.111-117
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    • 2017
  • Stone powder sludge is a byproduct of the crushed aggregate industry, and most of it is dumped with soil in landfills. The disposal of stone powder sludge presents a major environmental problem. This paper investigates the effects of stone powder sludge on the fluidity, density, strength and micro-structure properties of AAC(autoclaved aerated concrete) samples. Stone powder sludge was obtained from a crushed aggregate factory in order to investigate its applicability as a substitute for quartz sand in AAC. To determine the properties of the AAC samples produced with stone powder sludge, specimens containing different foam ratios were produced. Flow value, density, compressive strength, tensile strength and flexural strength of the samples were tested, and X-ray diffraction (XRD) was performed. The test results indicated that the compressive strength of AAC specimens (F120) with stone powder sludge was higher than that of AAC specimens (Q120) with quartz sand for same foam ratio of 120%. For all XRD diagrams, a higher number of tobermorite peaks was shown for the F120 sample than for the Q120 sample, which may explain the slightly higher strength gain in the F120 sample.

Simulation of brittle fracture of autoclaved aerated concrete

  • Kadashevich, I.;Stoyan, D.
    • Computers and Concrete
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    • v.7 no.1
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    • pp.39-51
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    • 2010
  • The system of pores of autoclaved aerated concrete (AAC) is described by the so-called cherry-pit model, a random system of partially interpenetrating spheres. For the simulation of fracture processes, the solid phase is approximated by an irregular spatial network of beams obtained by means of the so-called radical tessellation with respect to the pore spheres. FE calculations using standard software (ANSYS) yield the strain energies of the beams. These energies are used as fracture criterion according to which highly loaded beams are considered as broken and are removed from the network. The paper investigates the relationship between mean fracture strength and microstructure for structures close to real AAC samples and virtual structures with particular geometrical properties.

Improvement of Physical Property of Autoclaved Light-Weight Concrete Using Admixtures and Chemical Reactants (혼화재 및 화학반응제를 혼입한 경량기포콘크리트의 물성 개선)

  • Song, Hun
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.4
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    • pp.87-95
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    • 2012
  • Autoclaved lightweight concrete (ALC), also known as autoclaved aerated concrete (AAC), is a lightweight, precast building material that simultaneously provides structure, insulation. ALC is a unique building material. Because of its cellular nature, it is lightweight, self-insulating, as well as sound and fireproof. ALC products include blocks, wall panels, floor and roof panels, and lintels. Recently, the use of ALC has became increasingly popular. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures and chemical reactants. Admixtures make use of meta kaolin and silica fume, chemical reactants make use of sodium silicate and sodium hydroxide. From the test result, the ALC using admixtures and chemical reactants have a good fundamental properties compared with plain ALC. These good fundamental properties is caused by the admixtures and chemical reactants of ALC by the reason of the micro filling effect and chemical binding of C-S-H gel, tobermolite and quartz.

Shear behaviour of Autoclaved Aerated Concrete (AAC) masonry walls with and without openings strengthened with welded wire mesh

  • Wanraplang Warlarpih;Comingstarful Marthong
    • Structural Engineering and Mechanics
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    • v.87 no.5
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    • pp.487-498
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    • 2023
  • Unreinforced masonry (URM) buildings are extensively adopted in many of the growing nations, particularly in India. Window or door openings are required for architectural or functional reasons, which pose a threat to the building's safety. The past earthquakes have shown that the seismic capability of these structures was very weak. Strengthening these unreinforced masonry walls using welded wire mesh (WWM) is one of the most commonly and economical methods. The present experimental study investigates the impact of openings on the shear behaviour of URM walls and the effectiveness of WWM in enhancing the shear performance of masonry wall. In the experimental program 16 specimens were cast, 8 unstrengthen and 8 strengthened specimens, under 8 unstrengthen and strengthened specimens, every 2 specimens had 0%, 5%, 10%, and 15% openings and all these walls were tested under diagonal compression. The results show that the shear carrying capacity reduces as the opening percentage increases. However, strengthening the URM specimens using WWM significantly improves the peak load, shear strength, ductility, stiffness, and energy dissipation. Furthermore, the strengthening of the URM walls using WWM compensated the loss of wall capacity caused by the presence of the openings.

Improvement of Strength Characteristics in ALC added Silica Powder and Gypsum (규석 분말 및 석고 혼입에 따른 경량기포콘크리트의 강도특성 개선)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.128-135
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    • 2012
  • Autoclaved lightweight concrete, also known as autoclaved aerated concrete(AAC) or autoclaved cellular concrete (ACC), is made with fine silica powder, quik lime, cement, and an Al powder. ALC contains 70~80% air. The lightweight material offers excellent sound and thermal insulation, and like all cement-based materials, is strong and fire resistant. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. These properties make troubles under construction such as cracking and popout. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures, gypsum and silica powder size. Admixtures make use of metakaolin and silica fume. From the test result, the ALC using admixture have a good fundamental properties compared with plain ALC. Compressive strength, specific strength and abrasion's ratio were improved depending on increasing admixtures ratio's, gypsum and silica powder size.

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Safety assessment of nuclear fuel reprocessing plant under the free drop impact of spent fuel cask and fuel assembly part I: Large-scale model test and finite element model validation

  • Li, Z.C.;Yang, Y.H.;Dong, Z.F.;Huang, T.;Wu, H.
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2682-2695
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    • 2021
  • This paper aims to evaluate the structural dynamic responses and damage/failure of the nuclear fuel reprocessing plant under the free drop impact of spent fuel cask (SFC) and fuel assembly (FA) during the on-site transportation. At the present Part I of this paper, the large-scale SFC model free drop test and the corresponding numerical simulations are performed. Firstly, a composite target which is composed of the protective structure, i.e., a thin RC plate (representing the inverted U-shaped slab in the loading shaft) and/or an autoclaved aerated concrete (AAC) blocks sacrificial layer, as well as a thick RC plate (representing the bottom slab in the loading shaft) is designed and fabricated. Then, based on the large dropping tower, the free drop test of large-scale SFC model with the mass of 3 t is carried out from the height of 7 m-11 m. It indicates that the bottom slab in the loading shaft could not resist the free drop impact of SFC. The composite protective structure can effectively reduce the damage and vibrations of the bottom slab, and the inverted U-shaped slab could relieve the damage of the AAC blocks layer dramatically. Furthermore, based on the finite element (FE) program LS-DYNA, the corresponding refined numerical simulations are performed. By comparing the experimental and numerical damage and vibration accelerations of the composite structures, the present adopted numerical algorithms, constitutive models and parameters are validated, which will be applied in the further assessment of drop impact effects of full-scale SFC and FA on prototype nuclear fuel reprocessing plant in the next Part II of this paper.

Applying the Ferrocement Concept in Construction of Concrete Beams Incorporating Reinforced Mortar Permanent Forms

  • Fahmy, Ezzat H.;Shaheen, Yousry B.I.;Abdelnaby, Ahmed Mahdy;Abou Zeid, Mohamed N.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.1
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    • pp.83-97
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    • 2014
  • This paper presents the results of an investigation aimed at developing reinforced concrete beams consisting of precast permanent U-shaped reinforced mortar forms filled with different types of core materials to be used as a viable alternative to the conventional reinforced concrete beam. To accomplish this objective, an experimental program was conducted and theoretical model was adopted. The experimental program comprised casting and testing of thirty beams of total dimensions $300{\times}150{\times}2,000mm$ consisting of permanent precast U-shaped reinforced mortar forms of thickness 25 mm filled with the core material. Three additional typical reinforced concrete beams of the same total dimensions were also cast to serve as control specimens. Two types of single-layer and double-layers steel meshes were used to reinforce the permanent U-shaped forms; namely welded wire mesh and X8 expanded steel mesh. Three types of core materials were investigated: conventional concrete, autoclaved aerated lightweight concrete brick, and recycled concrete. Two types of shear connections between the precast permanent reinforced mortar form and the core material were investigated namely; adhesive bonding layer between the two surfaces, and mechanical shear connectors. The test specimens were tested as simple beams under three-point loadings on a span of 1,800 mm. The behavior of the beams incorporating the permanent forms was compared to that of the control beams. The experimental results showed that better crack resistance, high serviceability and ultimate loads, and good energy absorption could be achieved by using the proposed beams which verifies the validity of using the proposed system. The theoretical results compared well with the experimental ones.

Shear performance of AAC masonry triplets strengthened by reinforcing steel wire mesh in the bed and bed-head joint

  • Richard Badonbok Lyngkhoi;Teiborlang Warjri;Comingstarful Marthong
    • Earthquakes and Structures
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    • v.25 no.3
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    • pp.149-160
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    • 2023
  • Over the course of the last 4-5 years, India's northeastern region have widely used Autoclaved Aerated Concrete (AAC) blocks to construct load-bearing masonry structures. The aim of this investigation is to examine the shear characteristics of AAC masonry triplet assemblage strengthened by using two techniques, i.e., the bead joint (BJ) and the bed-head joint (BHJ) technique. Three unique variations of wire mesh were involved in the strengthening method. Furthermore, three strengthening configurations were used to strengthen each of the three wire mesh variations and the two-strengthening method, i.e. (-), L and (Z) configuration. The unreinforced and reinforced triplet masonry wallets were tested under direct shear test. From the results obtained, the 'BJ'triplet masonry wallets observed an enhanced in shear strength of about 2.23% to 23.33 % whereas the 'BHJ' triplet masonry wallets observed an enhanced in shear strength of about 22.92% to 50.69%. The "BHJ" strengthening method effectively enhance the shear strength of the triplet masonry wallets compared to the "BJ" and the "UR" wallets with an increase in capacity as the wire mesh strength increases. Furthermore, in terms of the strengthening configuration, the (Z) configuration performs better, followed by the (L) and (-) configuration demonstrating the strengthening configuration effectiveness.