• Title/Summary/Keyword: arc stability

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The reduction of spatter in $CO_2$ inverter Arc Weling machine by the current control at the moment of short (단락순간의 전류제어에 의한 $CO_2$ 인버터 아크 용접기의 스패터 저감)

  • 고재석;채영민;이승요;목형수;최규하
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.585-590
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    • 1999
  • The conventional $CO_2$ inverter arc machine has constant voltage output characteristic and uses constant wire speed controller for welding current control. By adoption of PWM inverter to the welding machine, the spattering was reduced rather than the thyrister arc welding machine or AC arc welding machine. Moreover, by the high switching frequency, the output reactor size could be reduced evidently. Recently, the studies on optimal voltage and current waveform for the welding performance improvement have been studied. In this paper, a new instantaneous output current control scheme during the short circuit mode was proposed and showed the capability of arc stability improvement and the reduction of spatter generation.

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A Study on the Properties of Underwater Wet Arc Welding for the Mild Steels (연강의 습식 수중 아크 용접 특성에 관한 연구)

  • Kwak, H.H.;Kim, C.G.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.107-114
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    • 2007
  • Underwater wet arc welds were experimentally performed on 11mm thick SS400 mild steel plate as base metal by using six different types of flux coated electrodes of 4.0mm diameter; KSKR, KSKT, USBL, JPUW, UWEA, and UWEB. As results, the developed flux coated underwater electrode had a good weldability compared with other domestic terrestrial electrodes. By rapid cooling rate, the hardness value of HAZ were increased by quenching effects. Mechanical properties for the multi-pass butt-welding specimen are also tested experimentally. The feasibility of the developed underwater electrode was experimentally studied and the results achieved in this wet arc welds have shown that the developed wet welding electrode UWEB can have a degree of integrity.

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Effect of Flux Type on Arc Characteristic of FCA Welding (FCA 용접의 아크현상에 미치는 Flux Type의 영향)

  • 강성원;오은식;유덕상;안영호
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.116-123
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    • 1999
  • The $CO_2$ welding with 100% $CO_2$ shielding gas is commonly used because of its cost and efficiency. Arc phenomena of the $CO_2$ welding is influenced by various factors such as chemical compositions of welding wire, shielding gas, welding condition and welding power source etc. In this study, arc phenomena is investigated by using two type of FCW(titania type, semi-metal type). Then, the welding quality and optimum welding condition can be selected. From this study, the following results were obtained; 1) In low current range(140A), FCW up to welding voltage(22V) resulted in a typical short circuit transfer. 2) In high current range(320A), the arc stability in titania FCW of a typical globular transfer is better than that of semi-metal FCW.

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The Analysis of Arc-Flow Interaction in GCB Using the Modified FLIC Method and the Arc Model (Modified FLIC법과 아크 모델을 이용한 차단부내 초기 아크 유동 해석)

  • Shin, Seung-Rok;Kim, Hong-Kyu;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.366-368
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    • 1999
  • In this paper, the analysis of the gas flow in the GCB is presented by using the modified FLIC method and the arc model. The modified FLIC method has two step calculation procedure. And it adopts the upwind scheme, which results in the stability.[1] The arc model used in this paper makes arc a heating source in the energy equation. The heating source is composed of ohmic heating and radiation energy transfer. And the type of the GCB in this paper is a auto-expansion type.[2]

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Utilization of Electric Arc furnace Slag md Converter Slag after Aging for Concrete Aggregate (콘크리트용 골재로서 에이징처리한 제강슬래그외 활용)

  • 문한영;유정훈
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.597-607
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    • 2002
  • Electric arc furnace and converter slag are produced by about 6 millions tons in Korea at 2000 year. But compared with blast furnace slag, those are utilized only in unvalued material like landfill and road construction. There are unstable materials, like free CaO, in electric arc furnace and converter slag at steel-manufacturing process. This might cause volume expansion in concrete, if electric arc furnace and converter slag aggregates were used in concrete. This expansion may reach to crack or collapse of concrete. It is therefore settled by standard specification for concrete that electric arc furnace and converter slag aggregates have not to use in concrete. First of all, volume stability and stabilized process should be solved in electric arc furnace and converter slag aggregate to use in concrete. In this study, 6 types of aging are evaluated for effects of stabilization to reduce the expansion of electric arc furnace and converter slag. h converter slag aggregate, these types of aging are not good for volume stability for concrete aggregate, and even if converter slag aggregate is treated with aging, concrete with it has some problems that strength is reduced with curing days. But in electric arc furnace slag aggregate treated with hotwater and steam aging, the expansion of electric arc furnace slag aggregate is reduced about two times than that of converter slag aggregate, and electric arc furnace slag aggregate concrete has good results in strength compared with control concrete using crushed stone.

Development of Twin Torch Compound Metal Arc Welding Process to Form for Wide Hardfacing Bead of Wearplate (내마모판의 광폭 경화육성 용접비드 형성을 위한 트윈토치 CMAW 공정개발)

  • Cho, Sang-Myung;Kim, Sung-Deok;Hwang, Kyu-Min
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.50-54
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    • 2008
  • The wearplate with Cr-C has been used in condition of severe abrasion. Recently, the demand of wearplate made by hardfacing with Cr-C has increased in the world, but it is lack of supply and expensive due to low productivity. CMAW (Compound Metal Arc Welding) is very useful process of several welding methods to make wearplate. In this paper, twin torch CMAW to use twin torch at the same time was developed to improve productivity and to ensure quality of wear plate. When the distance between two touches was smaller than 30mm, arc blow was occurred. However when the distance was larger than 35mm, there was no arc blow any more. If the oscillation path of each torch was overlapped together, the melt through at the overlapped zone was occurred due to concentrated heat input in substrate. On the other hand, the turning point of each torch was open more than 5mm, separated bead was generated. Therefore twin torch CMAW which has adequate conditions was able to make wearplate having flatter surface at the bead connection than single torch.

A Study on the Stability Boundaries for Single Layer Latticed Domes and Arch under Combined Loads (조합하중를 받는 단층 래티스 돔과 아치의 안정경계에 관한 연구)

  • Han, Sang-Eul;Lee, Sang-Ju;Lee, Kap-Su
    • Journal of Korean Association for Spatial Structures
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    • v.4 no.3 s.13
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    • pp.103-109
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    • 2004
  • The lowest load when the equilibrium condition becomes to be unstable is defined as the buckling load. The primary objective of this paper is to be analyse stability boundaries for star dome under combined loads and is to investigate the iteration diagram under the independent loading parameter. In numerical procedure of the geometrically nonlinear problems, Arc Length Method and Newton-Raphson iteration method is used to find accurate critical point(bifurcation point and limit point). In this paper independent loading vector is combined as proportional value and star dome was used as numerical analysis model to find stability boundary among load parameters and many other models as multi-star dome and arch were studied. Through this study we can find the type of buckling mode and the value of buckling load.

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A Study on Medium Voltage Power Supply with Enhanced Ignition Characteristics for Plasma Torch

  • Jung, Kyung-Sub;Suh, Yong-Sug
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.242-243
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    • 2010
  • This paper investigates a power supply of medium voltage with enhanced ignition characteristics for plasma torch. Series resonant half-bridge topology is presented to be a suitable ignition circuitry. The ignition circuitry is integrated into the main power conversion system of a multi-phase staggered three-level dc-dc converter with a diode front-end rectifier. The plasma torch rated for 3MW, 2kA and having the physical size of 1m long is selected to be a high enthalpy source in waste disposal system. The steady-state and transient operations of plasma torch are simulated. The parameters of Cassie-Mary arc model are calculated based on 3D magneto-hydrodynamic simulations. Circuit simulation waveform shows that the ripple of arc current can be maintained within ${\pm}10%$ of its rated value under the existence of load disturbance. This power conversion configuration provides high enough ignition voltage around 5KA during ignition phase and high arc stability under the existence of arc disturbance noise resulting in a high-performance plasma torch system.

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The Electrical Properties of Fluorocarbon Polymer Composites with High Voltage Arc Resistance (초고압 내아크용 불소수지 복합재료의 전기적 특성)

  • 박효열;안명상;강동필
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.05a
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    • pp.216-219
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    • 1996
  • Polytetrafluoroethylene is very suitable for insulation materials because of it's high thermal and chemical stability, high electrical resistance and low loss factor. But almost all kinds of pure fluoroplastic cannot endure long time in the high temperature arc environment breaking high voltage and current In this study, inorganic materials such as BN, TiO$_2$ and Al$_2$O$_3$ were filled in the polytetrafluoroethylene to improve arc resistance. The electrical properties, arc resistant properties and light reflectance of the composites were investigated.

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