• 제목/요약/키워드: arc energy

검색결과 595건 처리시간 0.027초

선급용 고장력강 FSW접합부의 미세조직 및 기계적 성질 (Microstructures and Mechanical Properties of Friction Stir Welded High Strength Steels far Shipbuilding)

  • 장웅성;최기용
    • Journal of Welding and Joining
    • /
    • 제20권3호
    • /
    • pp.67-73
    • /
    • 2002
  • In an attempt to evaluate the feasibility of friction stir welding(FSW) for joining carbon steels, microstructures and mechanical properties of friction stir welded carbon steels with different grain structures were investigated. In comparison of O-type stir zone(SZ) appeared in various aluminium alloys, configuration of SZ in friction stir welded carbon steels displayed U-type. Plastically deformed pearlite band structure was identified to surround the SZ, indicating the existence of so-called thermo-mechanically affected zone(TMAZ). However, the TMAZ of carbon steels was much narrower than that of Al alloys. The microstructures of both stir zone and TMAZ revealed bainite matrix in a conventional carbon steel for shipbuilding, while, in the same region, ferrite matrix microstructures were formed in a low carbon fine grained steel. The conventional carbon steel showed superior stirring workability to that of the fine grained carbon steel. The yield and tensile strength of the friction stir welded joints were comparable to those of the base metals, and the elongation in welded joints demonstrated excellent ductility. Absorbed energy in SZ of the fine grained carbon steel was ten times higher than that obtained from conventional submerged arc weld metal of the same steel. Based on these results, the application FSW to carbon steels was found to be feasible.

수직 GMA 용접공정 입열량에 따른 용접부 경도특성에 대한 실험적 연구 (An Experiment Study for Hardness Characteristic of Weldment according to Welding Heat-Input of Vertical GMA Welding Process)

  • 박민호;이종표;진병주;김인주;김지선;김일수
    • Journal of Welding and Joining
    • /
    • 제35권2호
    • /
    • pp.35-42
    • /
    • 2017
  • The GMA welding process involves large number of interdependent variables which may affect product quality, productivity and cost effectiveness. The relationships between process parameters for a vertical weldment and mechanical properties are complex because a number of process parameters are involved. To make the vertical-position welding, a method that predicts bead geometry and accomplishes the desired mechanical properties of the weldment should be developed. In addition, a reliable welding process and conditions must be implemented to reduce weld structure failure. In this study, the welding process analysis of investigates the interaction between the heat input and welding parameter(Welding current, Arc voltage, Welding speed) for predicting the weldment hardness.

다양한 계면활성제를 이용한 고순도 단일벽 탄소나노튜브의 수계 분산 (Dispersion of Highly Pure Single-Walled Carbon Nanotube in Aqueous Solution of Various Surfactants)

  • 곽정춘;김명수;이내성
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
    • /
    • pp.153-153
    • /
    • 2008
  • Practical application of single-walled carbon nanotubes (SWCNTs) qualified as a promising material has been limited by either poor dispersion or their insolubility in aqueous or organic media due to formation of bundling by relatively high surface energy. Thus, major attention to overcome this issue has been paid at surface modification of CNTs by functionalization, but this introduces defects to the sidewall of CNTs, consequently perturbing the inherent electronic and optical properties. Therefore, using surfactants is a general approach to disperse SWCNTs with lower damages by which bundled nanotubes could be dispersed up to the level of individuals or small bundles. Here, we have investigated various surfactants for their efficiency in dissolving purified SWCNTs produced by arc discharge in deionized water. To compare the surfactants respectively, we have determined the least amount of each surfactant to suspend the nanotubes under optimized experimental conditions(CNT amount, sonication power, and centrifugation speed, etc.) set on the basis of the most common surfactant (sodium dodecyl sulfate, SDS) and discussed the qualitative and quantitative characterization of SWCNT dispersions by UV-Vis absorption spectroscopy. Quantitative aspect about nanotube dispersion was that in particular N-methyl-2-pyrrolidone (NMP) and sodium dodecylbenzene sulfonate (NaDDBS) were found to be effective in dispersing individual tubes.

  • PDF

ZrN 코팅된 치과 주조용 Co-Cr 합금의 부식거동 (Corrosion Behaviors of ZrN Coated on Dental Co-Cr Alloys)

  • 이상훈;나정숙;장재영
    • 대한치과기공학회지
    • /
    • 제35권4호
    • /
    • pp.343-352
    • /
    • 2013
  • Purpose: The purpose of this study was to investigate to effect of the ZrN coated on corrosion resistance and physical property of dental Co-Cr alloys using various instruments. Methods: The specimens were used, respectively, for experiment, Arc Ion plating was carried out for dental casting alloys using ZrN coated materials with nitrogen gas. ZrN coated surface of each specimen was observed with field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray spectroscopy (EDS), vickers hardness tester, and electrochemical tester. Results: The current density of ZrN coated specimen was smaller than that of non-coated specimen in 0.9% NaCl solution. Pit nucleated at scratch of specimen. The pitting corrosion resistant |$E_{max}-E_{rep}$| increased in order of ZrN coated (110 mV), and non-coated wire (100 mV). Conclusion: The corrosion potential of the ZrN coated specimen was comparatively high. the surface of ZrN coated specimen was more smooth than that of other kinds of non-coated specimen. ZrN coated surface showed higher hardness than that of non-coated surface.

폐타이어 재활용 고무보도블럭의 제조에 관한 연구 (Fabrication of Rubber Block by using Recycled Waste Tires)

  • 김진국
    • 자원리싸이클링
    • /
    • 제4권4호
    • /
    • pp.70-75
    • /
    • 1995
  • 폐타이어를 처리하는데는 매립, 소각, 재활용법으로 구분되어 있다. 이중 재활용에 대한 관심이 고조됨에 따라 연구가 활발하게 진행되고 있다. 폐타이어 재활용법에는 원형이용, 열이용, 분말가공 이용법이 있고 본 연구에서는 이중 분말가공 방법에 의하여 고무보도블럭 제조에 대한 연구를 수행하였다. 고무보도블럭 제조공정은 폐타이어를 수집하여 분쇄공정에 의해 얻은 폐타이어 고무 분말을 접착제(binder)와 혼합하여 성형하는 방법이다. 본문에서는 binder 종류에 따라 물성의 변화를 비교하여 보았고, 표면 코팅, 2층 구조 고무보도블럭을 다루어 경제적인 고무보도블럭 제조에 대하여 논하였다.

  • PDF

기어류 부품의 단조에 관한 상계해석 (Upper Bound Analysis on the Forging of Gear-Like Components)

  • Min, G.S.;Park, J.U.;Lee, H.C.
    • 한국정밀공학회지
    • /
    • 제14권2호
    • /
    • pp.102-112
    • /
    • 1997
  • This paper describes the method that can construct kinematically admissible velocity fields for forging of gear-like components which have tooth shape around the cylinder. The kinematically admissible velo- city fields for the various gear-like components, involute spur gear, trapezoidal spline, square spline, ser- ration and trochoidal gear, were constructed by pilling up the velocity components according to the shape of tooth and billet. The billets, of hollow and solid, were Al 2218 and 2024. To verify the method, the analyses and experiments were carried out and compared with each other. For analyses, the half pitches of com- ponents were divided into several deformation regions based on their tooth profile. A neutral surface was used to represent the inner flow of material during forging. Its location varied with the energy optimazation and its contour varied with the number of teeth. In experiment, the contour of material filling up the tooth zone is hyperbolic curve caused by the frictional drag on the interface of die-wall/workpiece but, in the analysis, it is an arc which retains the same contour during all forging operation.

  • PDF

XPS 분석을 통한 CrMoN 코팅의 마찰마모 거동 연구 (Tribological Behavior Analysis of CrMoN Coating by XPS)

  • 양영환;여인웅;박상진;임대순;오윤석
    • 대한금속재료학회지
    • /
    • 제50권8호
    • /
    • pp.549-556
    • /
    • 2012
  • The tribological behavior of CrMoN films with respect to surface chemistry was investigated by using X-ray photoelectron spectroscopy (XPS). All of the films were prepared from a hybrid PVD system consisting of DC unbalanced magnetron (UBM) sputtering and arc ion plating (AIP) sources. The tribological property of the films was evaluated by a friction coefficient using a Ball-on-disk type tribometer. The chemistry of wear track was analyzed by energy dispersive spectroscopy (EDS) and XPS. The friction coefficient was measured to be 0.4 for the CrMoN film, which is lower than that of a monolithic CrN film. EDS and XPS results imply the formation of an oxide layer on the coating surface, which was identified as molybdenum oxide phases, known to be a solid lubricant during the wear test.

콤솔 멀티피직스를 활용한 2차원 수치 섭입모델링 벤치마크 (A benchmark for two-dimensional numerical subduction modeling using COMSOL Multiphysics®)

  • 유수환;이창열
    • 지질학회지
    • /
    • 제54권6호
    • /
    • pp.683-694
    • /
    • 2018
  • 섭입은 지구의 물질 및 에너지 순환에서 중요한 역할을 담당할 뿐만 아니라 우리의 삶에 밀접한 지질 현상인 지진과 호화산을 발생시키므로 많은 연구가 이루어져 왔다. 그 중에서 맨틀 내부의 섭입해양판처럼 우리가 직접 관찰할 수 없는 곳에서 발생하는 지질 현상에 대한 정량적 연구에 컴퓨터 수치모델링이 널리 이용되어 왔다. 이 연구에서는 다양한 연구진들에 의해 사용되고 있는 섭입대 수치모델링의 벤치마크를 수행하였다. 섭입대 수치모델링을 위하여 유한요소법 기반 상용 소프트웨어인 콤솔 멀티피직스를 사용하였으며 계산된 결과는 과거 수행된 벤치마크 결과와 잘 일치하였다.

Thermal Decomposition Behavior and Durability Evaluation of Thermotropic Liquid Crystalline Polymers

  • Shin, Sang-Mi;Kim, Seong-Hun;Song, Jun-Kwang
    • Macromolecular Research
    • /
    • 제17권3호
    • /
    • pp.149-155
    • /
    • 2009
  • The thermal decomposition behavior and degradation characteristics off our different thermotropic liquid crystalline polymers (TLCPs) were studied. The thermal decomposition behavior was determined by means of thermogravimetric analysis (TGA) at different heating rates in nitrogen and air. The order of the thermal stability was as follows: multi-aromatic polyester > hydroxybenzoic acid (HBA)/hydroxynaphthoic acid (HNA) copolyester > HNA/hydroxyl acetaniline (HAA)/terephthalic acid (TA) copolyester > HBA/Poly(ethylene terephthalate) (PET) copolyester. The activation energies of the thermal degradation were calculated by four multiple heating rate methods: Flynn-Wall, Friedman, Kissinger, and Kim-Park. The Flynn-Wall and Kim-Park methods were the most suitable methods to calculate the activation energy. Samples were exposed to an accelerated degradation test (ADT), under fixed conditions of heat ($63{\pm}3^{\circ}C$), humidity ($30{\pm}4%$) and Xenon arc radiation ($1.10\;W/m^2$), and the changes in surface morphology and color difference with time were determined. The TLCPs decomposed, discolored and cracked upon exposure to ultraviolet radiation.

Anti-Corrosion Performance and Applications of PosMAC® Steel

  • Sohn, Il-Ryoung;Kim, Tae-Chul;Ju, Gwang-Il;Kim, Myung-Soo;Kim, Jong-Sang
    • Corrosion Science and Technology
    • /
    • 제20권1호
    • /
    • pp.7-14
    • /
    • 2021
  • PosMAC® is a brand of Zn-Mg-Al hot-dip coated steel sheet developed by POSCO. PosMAC® can form dense surface oxides in corrosive environments, providing advanced corrosion resistance compared to traditional Zn coatings such as GI and GA. PosMAC® 3.0 is available for construction and solar energy systems in severe outdoor environments. PosMAC®1.5 has better surface quality. It is suitable for automotive and home appliances. Compared to GI and GA, PosMAC® shows significantly less weight reduction due to corrosion, even with a lower coating thickness. Thin coating of PosMAC® provides advanced quality and productivity in arc welding applications due to its less generation of Zn fume and spatters. In repeated friction tests, PosMAC® showed lower surface friction coefficient than conventional coatings such as GA, GI, and lubricant film coated GA. Industrial demand for PosMAC® steel is expected to increase in the near future due to benefits of anti-corrosion and robust application performance of PosMAC® steel.