• Title/Summary/Keyword: aluminium alloy

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A Study on the Analysis of Cycle Ratio Using Fractal Dimension in Al 2024-T3 (프랙탈 차원을 이용항 AL 2024-T3 합금의 피로수명비 해석에 관한 연구)

  • 조석수
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.29-36
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    • 2000
  • Surface micro-crack grows along intergranular or transgranular region of crystal grains. But if it meets the barrier such as sessile dislocation and precipitates it loses straightness and deflects. Investigators had many difficulties in estimating fatigue life of smooth specimen because of the random distribution growth and coalescence of surface micro-cracks. The path of surface micro-crack has irregularity due to nonhomogeneous microstructure. Euclidian geometry can't quantify the shape of surface micro-crack but fractal geometry can. Therefore in this paper fractal dimension is measured at various stage of cycle ratio and estimated cycle ratio in 2024-T3 aluminium, alloy.

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The Development of AC Traction Motor by AI-Diecasting Process for LRV (AI-Diecasting 공법을 적용한 경전철용 AC 견인전동기 개발)

  • Lee, J.I.;Park, J.T.;Lee, J.I.;Kwon, J.L.;Woo, J.Y.;Jo, B.H.
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.1006-1008
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    • 2000
  • In this material, a traction motor for light railway vehicle was developed. Aluminium -Diecasting process was selected in order to reduce the manufacturing cost of making rotor bars and rotor rings of the motor, instead of copper or copper alloy rotor bars and rotor rings. And the results of experiment satisfied the international standard IEC 349-2.

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A Numerical Study on The Three Point Bending Behavior of Aluminum Foam Filled Stainless Steel Tube (알루미늄 폼으로 충진된 스테인레스 관의 3 점 굽힘 특성에 관한 수치적 연구)

  • Ha, San;Kim, Am-Kee;Cheon, Seong-Sik;Lee, Chang-Hun;Lee, Hyo-Jin;Cho, Seong-Seock
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.388-393
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    • 2004
  • A comprehensive numerical study on the three point bending behavior of Aluminum foam-filled stainless steel tube has been performed. Aluminium alloy foams with various densities were produced and their mechanical properites were evaluated. Finite element(FE) analysis of three point bending test was performed to evaluate bending behavior of foam filled cylindrical structures. Results showed that foam filling offered remarkable increase of bending resistance and enhanced the crashworthiness of the structure. It turned out to prevent the inward fold formation at the compression flange, resulted into the multiple propagating folds and increased the load carrying capacity.

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Introduction to the material substitution design method for the weight reduction of rolling stock carbody (철도차량차체 경량화를 위한 소재대체설계기술)

  • Kwon, Tae-Soo;Koo, Jeong-Seo;Huh, Shin
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.446-454
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    • 2003
  • This paper derived a theoretical method to estimate structural characteristics of carbody members when material substitution designs were performed, and verified the theoretical method with finite element analyses. For important factors in rolling stock design, such as bending stiffness, natural frequency, bending strength and buckling strength, some performance indices to estimate structural behaviors were developed in order to derive an equivalent design in spite of material substitutions. The developed method was used to reduce the weights of carbody components, as example problems, by substituting the aluminium alloy for the structural steel. The analysis results of the examples show that the proposed technique gives a reasonable initial guess in the case of a material substitution design.

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The Study of passenger Car Design of korean High Speed Train (한국형 고속전철 객차 개발 연구)

  • 박만수;박광복;임성근
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.563-575
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    • 2000
  • This study was carried out about the system engineering, the design, and Mock-up for the development of passenger car of Korean High Speed Train of maximum operating speed of 350km/h. The design was studied to carbody section & lay out, ring, fitting, carbody, electrical system based on Korean-TGV. The design of aluminium alloy carbody which was enabled to reduce the weight of carbody structure and was studied with construction of air-tightness. Air pressure controlled system provided to comfort passenger due to a reduction of difference pressure between inside and outside of passenger room on running of the tunnel. The Interior design was performed in order to satisfy high speed and comfort to study by the modern design. The electrical system was designed two parts of logic and network for high reliability of train.

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A Study on Temperature and Tensile Load Analysis of Invar by Flame Exposure on Overhead Transmission Lines (화염노출에 의한 송전선로 인바 강심의 온도 및 인장하중 분석에 관한 연구)

  • Shin, Koo-Yong;Jung, Chae-Kyun;Lee, Sang-Yun;Kang, Ji-Won;Lee, Dong-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.10
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    • pp.1895-1901
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    • 2009
  • This paper describes the conductor temperature and tensile load analysis of invar by flame exposure on STACIR(Super Thermal-resistance Aluminium-alloy Conductors Reinforced) overhead transmission line based on real fault phenomena. Firstly, short-circuit fault by flame exposure is analysed by EMTP/ATP simulation, then the cutting causes of Al layer are also discussed. And then, the conductor temperature is calculated based on IEC 60949 according to 3 kinds of materials including invar, Al conductor and ACSR when same load current respectively flows in 3 kinds of material, they are compared each other. Finally, the tensile load tests are performed with various samples including new invar, used invar for a long time and invar exposed flame.

Compressive Properties of Open Cell 6063 Aluminium Foam (개포형 6063 발포 알루미늄의 압축특성)

  • Bu, Sung-Duk;Kang, Bok-Hyun;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.27 no.1
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    • pp.36-41
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    • 2007
  • Compressive properties of the open cell 6063 aluminum alloy foams made by the plaster molding process were investigated before and after heat treatment. Loading process was controlled at a displacement rate of 2 mm/min. Compressive strength of 10 PPI foam was the largest of the same density foams. Increase in strength after heat treatment for the bulk material was remark able, however was not for the 6063 aluminum foam. C values were in the range of $0.39{\sim}0.53$ for as cast foams and $0.13{\sim}0.16$ for T6 heat treated foams in the equation of ${sigma}^*_{pl}/{\sigma}_{ys}=C({\rho}/{\rho}_{s})^{1.5}$ and increased with cell size.

Bodyshell strength analysis for standard EMU (표준전동차 개발을 위한 구조체의 강도해석)

  • 권태수;이호용;이관섭;최성규
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.455-463
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    • 1998
  • The standardization urban transit project has been started by government and the Korean standard electrical railcar has been designed. The bodyshell of standard railcar is made of aluminium alloy. In the present paper, the design of its bodyshell is evaluated in the viewpoint of strength analysis. The loading condition is based on the 'Test Methods of Static Load for Body Structure of Electrical Multiple Unit', standard specification. The bodyshell of Korean standard EMU consist of longitudinal extrusion members which are double-skin structure type. The result in this paper is enough to satisfy strength requirement which is provided by standard specification. The comparison between actual experiment and analysis result will be presented in the next paper.

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Mechanical Properties of Metal Inert Gas Welding Conditions of Railway-Vehicle Aluminum Under Frame (철도차량 AI 하부구조의 MIG 용접 조건에 따른 기계적 특성에 관한 연구)

  • Jung, Sang-Ho;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.17-25
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    • 2021
  • In this study, the mechanical properties of railway-vehicle aluminum under frame was investigated based on the metal inert gas (MIG) welding conditions. An aluminum-alloy (6005A-T6) extruded material used in the lower panel of a railway vehicle was connected through MIG welding to determine the mechanical properties of MIG welds. Argon shielding gas and filler materials, such as ER5356 and ER4043, were used as consumable welding materials. For the welding conditions of the test specimen, welding frequencies of 2.5 and 4.5 Hz were applied using the SynchroPuls function, and the root faces were 1.0 and 1.5 mm. The mechanical properties of the MIG welds were determined through tensile, bending, and fatigue tests.

Structural Design of Planar Synthetic Aperture Radar (SAR) Antenna for Microsatellites

  • Dong-Guk Kim;Sung-Woo Park;Jong-Pil Kim;Hwa-Young Jung;Yu-Ri Lee;Eung-Noh You;Hee Keun Cho;Jin Hyo An;Goo-Hwan Shin
    • Journal of Astronomy and Space Sciences
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    • v.40 no.4
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    • pp.225-235
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    • 2023
  • This paper presents the structural design of a planar synthetic aperture radar (SAR) antenna applied to a microsatellite. For micro-satellite applications, the SAR antenna structure must be lightweight, flat, and designed to withstand the launch environment. To satisfy these conditions, our novel antenna structure was designed using aluminium (AL) alloy. Structural analysis was performed for quasi-static load, random vibration, and shock load to verify its robustness in the launch environment, and the results are presented here.