• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.6
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• pp.45-51
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• 2013

Friction stir welding using aluminum alloys has been widely applied for transportation vehicles because of the light specific weight, which can be used to obtain sound joint and high mechanical properties. This study shows the effects of rotation speed, welding speed, welding load, and tool shape on defect formation with extruded AA6005, which is used for railway vehicle structures of non-uniform thickness welded by friction stir welding using load control systems. Optical microscopy observations and liquid penetrant testing of each FSW joint were carried out in order to observe defect formation. Two kinds of defects, that of probe wear and that of lack of penetration in the bottom of the welded zone, were observed. In the case of using a taper shaped tool, the defect free zone is very narrow, within 100 kgf; however, in case of using a cylindrical shape tool, the defect free zone is wider.

• Solar Energy
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• v.20 no.3
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• pp.39-50
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• 2000

Radiant barrier systems(RES) constructed with low emissivity materials bounded by an open air space can be used to reduce the net radiation transfer between two surfaces. To analyze the heat transfer characteristics of the radiant barrier systems which consist of a single-glass and radiation barriers, a simple theoretical model based on energy balances was suggested. And the model was validated by means of the experimental results. Using a guarded hot box, the temperatures of layers in selected RES and energy use for each cases were measured. The results show that the model well explained the heat transfer characteristics of those RES. Also, the heat transfer coefficient correlations considering natural and forced convection heat transfer ware suggested. It is found that the heat transfer efficiency of a RBS with aluminium surface improved up to 66.6% over that of a single glazing system.

• Structural Engineering and Mechanics
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• v.31 no.4
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• pp.439-451
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• 2009

The paper deals with the problem related to the modelling of riveted assemblies for crashworthiness analysis of full-scale complete aircraft structures. Comparisons between experiments and standard FE computations on high-energy accidental situations onto aluminium riveted panels show that macroscopic plastic strains are not sufficiently localised in the FE shells connected to rivet elements. The main reason is related to the structural embrittlement caused by holes, which are currently not modelled. Consequently, standard displacement FE models do not succeed in initialising and propagating the rupture in sheet metal plates and along rivet rows as observed in the experiments. However, the literature survey show that it is possible to formulate super-elements featuring defects that both give accurate singular strain fields and are compatible with standard displacement finite elements. These super-elements can be related to the displacement model of the hybrid-Trefftz principle of the finite element method, which is a kind of domain decomposition method. A feature of hybrid-Trefftz finite elements is that they are mainly used for elastic computations. It is thus proposed to investigate the possibility of formulating a hybrid displacement finite element, including the effects of a hole, dedicated to crashworthiness analysis of full-scale aeronautic structures.

• Journal of the Korea Institute of Military Science and Technology
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• v.16 no.4
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• pp.575-581
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• 2013

In this paper, we experimentally investigated the effects of attached cylindrical tripwires on the aerodynamic performance. The research was carried out with a simple two-dimensional (2-D) rectangular airfoil fabricated from thin flat-plate aluminium, with elliptical leading and trailing edges. Tripwires of varying widths and thicknesses, and attack angles of $-5^{\circ}{\sim}20^{\circ}$ were used to investigate the aerodynamic characteristics (e.g. lift and drag forces) of the airfoil. We found that attaching the tripwires to the lower surface of the airfoil enhanced the lift force and increased the lift-to-drag ratio for low attack angles. However, attaching the tripwires to the upper surface tended to have the opposite effects. Moreover, we found that attaching the tripwires to the trailing edge had similar effects as a Gurney flap. The aerodynamic characteristics of the flat-plate airfoil with tripwires can be used to develop passive control devices for aircraft wings in order to increase their aerodynamic performance when gliding at low attack angles.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.22 no.6
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• pp.476-483
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• 2009

Cosmic ray is composed of nuclear particles moving at a light speed. The cosmic ray affects the performance and the reliability of semiconductor devices by ionizing the semiconductor material. In this study, the radiation effects of protons, electrons, and photons, which compose the cosmic ray, on the GOS(Geostationary Orbit Satellite) were evaluated using the Monte-Carlo N-Particle code. The GOS was chosen due to the comparatively long exposure to the cosmic ray as it stays in the geostationary orbit more than 10 years. As the absorbed dose of semiconductor from electrons is much larger than those of protons, photons, and the secondary radiation, most of the radiation exposure of the semiconductors in the GOS results from that of electrons. When we compare the calculated absorbed dose with the radio-resistance of semiconductor, the Intel 486 of the Intel company is not suitable for the GOS applications due to its low radio-resistance. However RH3000-20 of MIPS and Motorola 602/603e can be applied to the Satellite when the aluminium shield is thicker than 3 mm.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.415-418
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• 2005

In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modem vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. The die casting process is a fast production method capable of a high degree of automation for which certain Mg alloys are ideally suited. Although Mg alloys are fulfilling the demands for low specific weight materials with excellent machining and casting abilities, they are still not used in die casting process to the same extent as the competing material aluminium. One of the reasons is that effects of various forming variables for die casting process is not closely examined from the viewpoint of die design. In this study, step die and flowability tests for AM60 were performed by die casting process according to various combination of casting pressure and plunger velocity. Microstructure and Victors hardness tests were examined and performed for each specimen to verify effects of forming conditions.

• Korean Journal of Materials Research
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• v.16 no.10
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• pp.639-646
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• 2006

Over the last two decades, microbiologically influenced corrosion (MIC) of metallic materials has received considerable attention due to its serious effects on industrial field. In this context, it is important to devise control methods which inhibit biofilm formation on various metallic compounds and are compatible with environment. It was change of various conditions (duty cycle, current density, $AgNO_3$ concentration and pH) for injection of Ag particles in anodized Aluminum alloy pore using pulsed current. Optimal condition was obtained by means of FE-SEM, ICP analysis etc. The antibacterial metal's specimen were manufactured under optimal condition and this specimen were tested the antibacterial characterization and anticorrosion characterization. In result of test, we can confirmed that the antibacterial characterization and anticorrosion characterization of the specimens of injected Ag particles in anodized Aluminum alloy pore using pulsed current were better than the anodized Aluminum alloy specimens.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.1
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• pp.145-152
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• 2000

X-ray diffraction method detects change of crystal lattice distance under material surface using diffraction angle 2$\theta$. This technique can be applied to the behavior on slip band and micro crack due to material degradation. The relation between half-value breadth and number of cycle has three stages which constitute rapid decrease in initial number of cycles, slight decrease in middle number of cycles and rapid decrease in final number of cycles. The ratio of half-value breadth takes a constant value on B/B$_{0}$-N diagram with loading condition except early part of fatigue life. The ratio of half-value breadth B/B$_{0}$ with respect to number of cycle to failure N$_{f}$ has linear behavior on B/B$_{0}$-log N$_{f}$ diagram. Therefore, in this paper the estimation of fatigue life by average gradient method has much less estimated mean error than the estimation of fatigue life by log B/B$_{0}$-log N/N$_{f}$ relation.elation.ation.

• Journal of the Korean institute of surface engineering
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• v.54 no.5
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• pp.213-221
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• 2021

In order to improve the energy density and safety of Li-ion batteries, the development of a separator with high thermal stability and electrolyte wettability is an important desire. Thus, the ceramic separator to replace the polymer type is one of the most promising materials that can prevent short-circuit caused by the formation of dendrite and thermal deformation. In this study, we introduce the fabrication of various anodic aluminum oxide membranes for the application of Li-ion battery separators with the advantages of improved mechanical/thermal stability, wettability, and a high rate of Li⁺ migration through the membrane. Two different types of through-holes and branched anodic aluminum oxide membranes are well used in lithium-ion battery separators, however, branched anodic aluminum oxide membranes exhibit the most improved performance with capacity (126.0 mAh g^-1 @ 0.3C), capacity drop at the high C-rate (30.6 %), and low internal resistance (8.2 Ω).

• Journal of Korea Foundry Society
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• v.39 no.3
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• pp.33-43
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• 2019

In this study, the effects of Zn additions on the mechanical properties of Al-Si-Mg-Cu alloys were investigated by increasing the amount of Zn up to 8wt.%. As the Zn content was increased up to 6 wt.%, the yield strength and elongation changed linearly without any significant changes in the size and shape of the main reinforcement phase. However, it was confirmed by SEM observation that the Mg-Zn phase formed between the reinforcement phases when the amount of Zn added exceeded 7wt.%. A Mg-Zn intermetallic compound formed between the $Mg_2Si$ phase, becoming a crack initiation point under stress. Thus, the formation of the Mg-Zn phase may cause a sharp decrease in the elongation when Zn at levels exceeding 7 wt.%. It was also found that the matrix became more brittle with increasing the Zn content. From these results, it can be concluded that the formation of the Mg-Zn intermetallic compound and the brittle characteristics of the matrix are the main causes of the remarkable changes in the mechanical properties of this alloy system