• Title/Summary/Keyword: actuator test

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Design of a Moving-magnet Electromagnetic Actuator for Fast Steering Mirror through Finite Element Simulation Method

  • Long, Yongjun;Mo, Jinqiu;Wei, Xiaohui;Wang, Chunlei;Wang, Shigang
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.300-308
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    • 2014
  • This paper develops a moving-magnet electromagnetic actuator for fast steering mirror (FSM). The actuator achieves a reasonable compromise between voice coil actuator and piezoelectric actuator. The stroke of the actuator is between the strokes of a piezoelectric actuator and a voice coil actuator, and its force output is a linear function of air gap and excitation current within our FSM travel range. Additionally, the actuator is more reliable than voice coil actuator as the electrical connection in the actuator is static. Analytically modeling the actuator is difficult and time-consuming. Alternatively, numerous finite element simulations are carried out for the actuator analysis and design. According to the design results, a real prototype of the actuator is fabricated. An experimental test system is then built. Using the test system, the force output of the fabricated actuator is evaluated. The test results validate the actuator analysis and design.

A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Application of Linear Oscillatory Actuator to Active Structural Vibration Control (Linear oscillatory actuator를 이용한 구조물 진동의 능동 제어 연구)

  • 정태영;문석준;정종안;박희창;장석명
    • Journal of KSNVE
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    • v.7 no.2
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    • pp.311-317
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    • 1997
  • In this paper the active vibration control system using a linear oscillatory actuator(LOA) is studied to suppress structural vibration. In the LOA, the AC-power-energized armature generates a shift field in an air gap, which produces a oscillating force to the mover in the magnetic field generated by high density permanent magnets. LOA has relatively simple structure with almost maintenance free, compared with a hydraulic actuator. Performance test of the active vibration control system using a LOA is carried out on a steel test structure under base excitation. From this test, it is confirmed that the acceleration level of the test structure is drastically reduced near the resonant region.

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Accelerated Life Analysis and Endurance Verification of Electro-Mechanical Actuator (항공기용 전기식 날개 구동장치의 가속 수명 분석 및 시험을 통한 내구성 검증)

  • Huh, Seok Haeng;Lee, Byung Ho;Seol, Jin Woon;Baek, Joo Hyun;Yang, Myung Seok;Kwon, Jun Young
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.829-835
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    • 2016
  • Electro-Mechanical Actuator installed on the aircraft plays a key role in an aircraft's flight control through flight control computer. Reliable prediction of the actuator is important for the aircraft. To estimate the lifetime of a product, it is necessary to test full target life. However, it is very difficult to perform it due to the long life time of actuator but short period of development time with increasing cost. Therefore, accelerated life test has been used to reduce the test time for various reasons such as reducing product's development cycle and cost. In this paper, to predict the lifetime of the actuator, we analyzed the flight profile of aircraft and adapted the method of accelerated life test in order to accelerate failure modes that might occur under user conditions. We also set up an endurance test equipment for validating the demanded lifetime of an actuator and performed accelerated life test.

Fabrication and Test of an Electromagnetic Micropump using Solenoid Coil (솔레노이드 코일을 이용한 전자 마이크로 펌프의 제작 및 시험)

  • Kim, Gi-Hun;Kim, Sun-Yeong;Jeong, Ok-Chan;Yang, Sang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.5
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    • pp.315-320
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    • 2000
  • This paper presents the fabrication and test of a micropump with an electromagnetic actuator and a pair of aluminum flap valves. The actuator consists of a solenoid coil, a permanent magnet and an actuator diaphragm. The actuator diaphragm is fabricated by the spin coating of silicone rubber. The valve are passive ones and are fabricated by micromachining. The deflection of the fabricated actuator diaphragm is measured with a laser vibrometer. The deflection of the actuator diaphragm is proportional to the input current. The measured deflection of the fabricated diaphragm is $400 \mum$,/TEX> when the input is 118 mApp, and the cut-off frequency is 50 Hz. The maximum flow rate of the fabricated micropump with the electromagnetic actuator is about 5$0 \muell/min$ at 5 Hz when the input current and the duty ratio of the square was are 118 mApp and 50%, respectively.

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A Study on the Focusing Actuator of Ultra Small Optical Drive (초소형 광드라이브용 포커싱 액츄에이터 설계 연구)

  • 손도현;홍삼열;김진아;김영중;최인호;김진용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.234-238
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    • 2003
  • Ultra small optical drive or PCMCIA type needs a focusing actuator because or applying Blue Laser and enhancing compatibility according to disk physical specification. Based on this need, this paper presents a novel focusing actuator adapted for ultra small optical drive of PCMCIA type. The focusing actuator using Lorenz force generated consists of coil, magnets and plate springs of pivoting. The design issues of the focusing actuator are the flexibility to focus direction, the rigidity to track direction and the higher natural mode of the moving part. For settling these Issues, this paper present mechanical design, computer simulations and test results of the realized focusing actuator. Finally, suitability and usefulness of the focusing actuator was demonstrated by the comparison of simulations and test results in a view of the possibility adapted for ultra small optical drive.

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Development of a Material Test Machine Using an Electro-Magnetic Actuator (전자기 구동장치를 이용한 재료시험기 개발)

  • Lee, Se-Han
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.66-71
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    • 2014
  • In this research, a material test machine is developed which uses a small electro-magnetic actuator and a leverage mechanism. The leverage mechanism amplifies the force from the electro-magnetic actuator. The electro-magnetic part operates more silently and cleanly than a hydraulic part. In a tooth material study, a test machine does not require a large force capacity because it handles only $4mm^2$-sectioned and short-span specimens. Conventional test machines such as those by Instron and the BOSE Enduratec ELF3200 have too high aforce capacity for a tooth material study. A test machine for a tooth material study requires an acting force only on the order of tens of Newtons (N) operating at several Hertz.

Failure Analysis and Production of Reliability Parameter for Solenoid Actuator (솔레노이드 액츄에이터의 고장분석 및 신뢰성 파라메터 산출)

  • Sung, Baek-Ju;Lee, Eun-Woong;Lee, Jae-Gyu
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.130-132
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    • 2006
  • For the reliability assessment of solenoid actuator, firstly, we analyzed the cause of major failures and the effect of each failure modes through FMEA and FTA, and decided the main test items through 2-stage QFD. And then, as a measure of life of solenoid actuator, TypeII censored five data were collected from and operation test which was performed as the life test of solenoid actuator. In this paper, we present the reliability parameters of solenoid actuator like shape parameter, scale parameter, etc., which they are produced by MINITAB analysis and marking of Weibull probability paper using the measure of life, and also present the 6 kinds of detailed failure mode analysis.

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The Development of Performance Evaluation System for Air-Operated Actuaotr (공기구동기 성능평가 시스템 개발)

  • Cho T.D.;Yang S.B.;Lee H.Y.;Yang S.M.;Kwon B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1770-1773
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    • 2005
  • The performance evaluation of AOV(air-operated valve) requires the processes to confirm the actuator system capability. It is necessary to evaluate the thrust of the air actuator for the margin evaluation. In this paper, to evaluate and analysis the air actuator, the performance test system and operating program are developed. This system is composed of several sensors such as pressure sensor, LVDT, and LoadCell which are used to get the data for evaluation. The LabVIEW was used for developing the operating program. The test system and operating program are proved through the actual test of the diaphragm actuator.

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Performance Test of Nano-Composite Actuator Based on Fullerene Mixed Nafion (풀러렌이 혼입된 나피온기반 나노복합체 작동기의 성능평가)

  • Jung, Jung-Hwan;Lee, Il-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.374-375
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    • 2008
  • In this study, the nano-composite actuator based on Fullerene and Nafion was newly developed to improve the electro active polymer actuators. The tensile test was employed to define the mechanical stiffness and strength of the nano-composite membrane. Also, the bending displacement of the Fullerene-Nafion based nano-composite actuator was investigated under DC and AC excitations with various magnitudes and frequencies. As a result, the new nano-composite actuator based on Fullerene-Nafion shows much larger deformation than the pure Nafion based actuator and solves the straightening back Problem of the previous electro active polymer actuators.

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