• Title/Summary/Keyword: acoustic emission parameters

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Surface Condition Monitoring in Magnetic Abrasive Polishing of NAK80 Using AE Sensor and Neural Network (AE 센서와 신경회로망을 이용한 NAK80 금형강의 자기연마 가공특성 모니터링)

  • Kim, Kwang-Heui;Shin, Chang-Min;Kim, Tae-Wan;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.601-607
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    • 2012
  • The magnetic abrasive polishing (MAP), for online monitoring with AE sensor attachment, was performed in this study. To predict the surface roughness after the magnetic abrasive polishing of NAK80, the signal data acquired from the AE sensor were analyzed. A dimensionless coefficient, which consisted of average of AErms and standard deviation of AE signal, was defined as a characteristic of the MAP and a prediction model was obtained using least square method. A neural network, which had multiple input parameters from AE signals and polishing conditions, was applied for predicting the surface roughness. As a result of this study, it was seen that there was very close correlation between the AE signal and the surface roughness in the MAP. And then on-line prediction of the surface roughness after the MAP of the NAK80 was possible by the developed prediction model.

A Study on Diagnosis of Partial Discharge Type Using Wavelet Transform-Neural Network (웨이블렛-신경망을 이용한 부분방전 종류와 진단에 관한연구)

  • Park, Jae-Jun;Jeon, Hyun-Gu;Jeon, Byung-Hoon;Kim, Sung-Hong;Kwon, Dong-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.894-899
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    • 2002
  • In this papers, we proposed the new method in order to diagnosis partial discharge type of transformers. For wavelet transform, Daubechies filter is used, we can obtain wavelet coefficients which is used to extract feature of statistical parameters (maximum value, average value, dispersion, skewness, kurtosis) about high frequency current signal per 3-electrode type (needle-plane electrode, IEC electrode and Void electrode.). Also. these coefficients are used to identify Signal of internal partial discharge in transformer. As a result. from compare of high frequency current signal amplitude and average value. we are obtained results of IEC electrode> Void electrode> Needle-Plane electrode. otherwise. In case of skewness and kurtosis, we are obtained results of Void electrode> IEC electrode > Needle-Plane electrode. As Improved method in order to diagnosis partial discharge type of transformers, we use neural network.

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The photo-removal Characteristic of NOx by photocatalyst/scoria/loess concrete (광촉매가 첨가된 스코리아/황토 콘크리트의 NOx 제거 특성)

  • Ko, Seong-Hyun;Lee, Jae-Hoon;Hong, Chong-Hyun;Ryu, Soong-Phil;Kim, Moon-Hoon;Moon, Kyung-Jong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.593-596
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    • 2006
  • The environment-friendly building material, photocatalyst/scoria/loess concrete, was prepared using scoria and loess (which have merits as building materials) and photocatalyst (which has the functions to compose the environmental contaminants and of self cleaning). In order to apply this material as a building material, the compressive and flexible strengths, and water absorptivity (which have been set by Korea Industrial Standard) were measured. In order to know the environment-friendly characteristics of this material, several tests, such as, the tests of emissivity and emission power of far infrared ray and acoustic absorptivity, antibacterial test for Escherichia coli and Pseudomonas aeruginosa, antifungal test for mixed fungal strains, and deodorization test of ammonia were carried out. Moreover, the removal characteristics of NOx, and formaldehyde (HCHO) by photocatalyst/scoria/loess concrete were examined as the following different parameters: the removal characteristics of these contaminants with the substitution ratio and the kind of photocatalyst, light source, UV intensity of sunlight, relative humidity, intial NOx concentration.

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The Study on the Machining Characteristics of 4 inch Wafer for the Optimal Condition (최적 가공 조건을 위한 4인치 웨이퍼의 가공 특성에 관한 연구)

  • Won, Jong-Koo;Lee, Jung-Taik;Lee, Jung-Hun;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.90-95
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    • 2007
  • Single side final polishing is a very important role to stabilize a wafer finally before the device process on the wafer is executed. In this study, the machining variables, such as pressure, machining time, and the velocity of pad table were adopted. These parameters have the major influence on the characteristics of wafer polishing. We investigated the surface roughness changing these variables to find the optimal polishing condition. Pad, slurry, slurry quantity, and oscillation distance were set to the fixed variables. In order to reduce defects and find a stable machining condition, a hall sensor was used on the polishing process. AE sensor was attached to the polishing machine to verify optimal condition. Applying data analysis of the sensor signal, experiments were performed. We can get better surface roughness from loading the quasi static force and improving wafer-holding method.

Start-up Noise Reduction of Reciprocating Compressor Using Cavity Resonance Analysis (공동 공진해석을 이용한 왕복동식 압축기의 기동소음 저감에 관한 연구)

  • Kim, Min-Chul;Kim, Won-Jin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.2
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    • pp.153-159
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    • 2010
  • This work focuses on finding a method to reduce the noise of a hermetic reciprocating compressor during start-up using an acoustical analysis. The noise of compressor during start-up, which is a higher level than that of a normal operating condition, has transient and non-stationary characteristics. The acoustical analysis of compressor cavity is performed to find an effective method to reduce the noise level. In the acoustical analysis, the shape variations of frequency response function in the neighborhood of resonances are tested for three parameters: the height of remained oil, the suction position of refrigerant and the position of driving part. As a conclusion of this result, to reduce the emission noise of compressor during start-up, the height of remained oil should be kept at 16 mm, the refrigerant should be sucked at the cross point of nodal lines of X and Y directional cavity modes, and the driving part should be positioned in the center of cavity.

On Mechanical Properties of Similar Friction Welded in Alloy718 (Alloy718 동종 마찰용접재의 기계적 특성에 관하여)

  • Kong, Yu-Sik;Kim, Seon-Jin;Kwon, Sang-Woo;Kim, Jeoung-Han;Park, Nho-Kwang
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.205-208
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    • 2006
  • Similar friction welding were produced using 15 mm diameter solid bar in Ni-base superalloy(alloy718) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, AE total counts and ultrasonic attenuation coefficient. The specimens were tested as welded, not heat-treated. The tensile strength of the friction welded joints was increased up to 90% of the alloy718 base metal under the condition of all heating time. Optimal welding conditions were n=2,000 (rpm), $P_1=200$ (MFa), $P_2=200$ (MFa), $t_1=8$ (s), $t_2=5$ (s) when the total upset length is 4.4(mm). The weld interface of similar friction welded steel bars was mixed strongly.

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Wear of Diamond Dental Burs (치과의술용 다이아몬드 전착공구의 마멸)

  • Lee, Keun-Sang;Lim, Young-Ho;Kwon, Dong-Ho;So, Eui-Yeorl
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.148-154
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    • 1999
  • This study was carried out to verify grinding performance of dental diamond bur and investigate the possibility of AE application in dentistry field. Workpieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific grinding energy of four different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. Tool wear was observed to find parameters about grinding characteristics of diamond bur by means of SEM picture. It was found that the wear of dental diamond bur could be detected with polishing of grinding material, removal of adhesive parts, wear of particles neighboring cutting nose, loss of material and elevation of temperature. The wear of B, C, D type diamond bur is due to wear and fracture of grain size. Abnormal state can be found through the behavior of AE signal in the grinding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

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Thermographic analysis of failure for different rock types under uniaxial loading

  • Kirmaci, Alper;Erkayaoglu, Mustafa
    • Geomechanics and Engineering
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    • v.23 no.6
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    • pp.503-512
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    • 2020
  • Mining activities focus on the production of mineral resources for energy generation and raw material requirements worldwide and it is a known fact that shallow reserves become scarce. For this reason, exploration of new resources proceeds consistently to meet the increasing energy and raw material demand of industrial activities. Rock mechanics has a vital role in underground mining and surface mining. Devices and instruments used in laboratory testing to determine rock mechanics related parameters might have limited sensing capability of the failure behavior. However, methodologies such as, thermal cameras, digital speckle correlation method and acoustic emission might enable to investigate the initial crack formation in detail. Regarding this, in this study, thermographic analysis was performed to analyze the failure behaviors of different types of rock specimens during uniaxial compressive strength experiments. The energy dissipation profiles of different types of rocks were characterized by the temperature difference recorded with an infrared thermal camera during experiments. The temperature increase at the failure moment was detected as 4.45℃ and 9.58℃ for andesite and gneiss-schist specimens, respectively. Higher temperature increase was observed with respect to higher UCS value. Besides, a temperature decreases of about 0.5-0.6℃ was recorded during the experiments of the marble specimens. The temperature change on the specimen is related to release of radiation energy. As a result of the porosity tests, it was observed that increase in the porosity rate from 5.65% to 20.97% can be associated to higher radiation energy released, from 12.68 kJ to 297.18 kJ.

Effects of water saturation time on energy dissipation and burst propensity of coal specimens

  • Yang, Xiaohan;Ren, Ting;Tan, Lihai;Remennikov, Alex
    • Geomechanics and Engineering
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    • v.24 no.3
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    • pp.205-213
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    • 2021
  • Water infusion has long been taken as an effective way to eliminate coal burst risk as coal properties can be loosen and soften by water infusion. However, not all industrial trials of water infusion for coal burst prevention have been necessarily effective in all situations as the effectiveness of this method can be affected by water infusion time, coal properties and the parameters of water injection. Hence, some fundamental issues including the effects of water infusion time on burst propensity and energy evolution need to be further discussed. In this paper, four groups of coal specimens with 0 day, 5 days, 10 days, and 15 days water saturation time are tested under uniaxial compression load with the application of AE monitoring. To comprehensively compare the burst behavior of coal specimens under different water saturation time, stress-strain curves, AE counts, fragmentation characteristics and burst propensity of these groups are analyzed. It was found by this research that sufficient water saturation can mitigate the burst behavior of coal samples while insufficient water infusion might cannot reach the burst mitigation aims.

Assessment of the Damage in High Performance Fiber-Reinforced Cement Composite under Compressive Loading Using Acoustic Emission (AE기법에 의한 압축력을 받는 고인성 섬유보강 시멘트 복합체의 손상 평가)

  • Kim, Sun-Woo;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.589-597
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    • 2009
  • High Performance Fiber-reinforced Cement Composite (HPFRCC) shows the multiple crack and damage tolerance capacity due to the interfacial bonding of the fibers to the cement matrix. For practical application, it is needed to investigate the fractural behavior of HPFRCC and understand the micro-mechanism of cement matrix with reinforcing fiber. This study is devoted to the investigation of the AE signals in HPFRCC under monotonic and cyclic uniaxial compressive loading, and total four series were tested. The major experimental parameters include the type and volume fraction of fiber (PE, PVA, SC), the hybrid type and loading pattern. The test results showed that the damage progress by compressive behavior of the HPFRCC is a characteristic for the hybrid fiber type and volume fraction. It is found from acoustic emission (AE) parameter value, that the second and third compressive load cycles resulted in successive decrease of the amplitude as compared with the first compressive load cycle. Also, the AE Kaiser effect existed in HPFRCC specimens up to 80% of its ultimate strength. These observations suggested that the AE Kaiser effect has good potential to be used as a new tool to monitor the loading history of HPFRCC.