• Title/Summary/Keyword: accelerated stress test

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The analysis of growth and electrical characteristics of micro-crack with thermal effect in PV module (PV 모듈에서 온도 영향에 의한 micro-crack 성장과 전기적 특성 분석)

  • Song, Young-Hun;Kang, Gi-Hwan;Yu, Gwon-Jong;Ahn, Hyung-Gun;Han, Deuk-Young
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1318-1319
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    • 2011
  • In this paper, we analyzed of growth and electrical characteristics of micro-cracks with thermal effect in PV module. The micro-cracks are increasing the breakage risk over the whole value chine from the wafer to the finished module, because the wafer or cell is exposed to mechanical stress. we experimentally analyze the direct impact of micro-cracks on the module power and the consequences after artificial aging. The first step, we made micro-cracks in PV module by mechanical load test according to IEC 61215. Next, PV modules applied the thermal cycling test, because microcracks accelerated aging by thermal cycling test. according to IEC61215. Before every test, we checked output and EL image of PV module.

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Testbed of Power MOSFET Aging Including the Measurement of On-State Resistance (전력용 MOSFET의 온-상태 저항 측정 및 노화 시험 환경 구축)

  • Shin, Joonho;Shin, Jong-Won
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.3
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    • pp.206-213
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    • 2022
  • This paper presents setting up a laboratory-scale testbed to estimate the aging of power MOSFET devices and integrated power modules by measuring its on-state voltage and current. Based on the aging mechanisms of the component inside the power module (e.g., bond-wire, solder layer, and semiconductor chip), a system to measure the on-state resistance of device-under-test (DUT) is designed and experimented: a full-bridge circuit applies current stress to DUT, and a temperature chamber controls the ambient temperature of DUT during the aging test. The on-state resistance of SiC MOSFET measured by the proposed testbed was increased by 2.5%-3% after 44-hour of the aging test.

Intermittent Operation Induced Deactivation Mechanism for HER of Ni-Zn-Fe Electrode for Alkaline Electrolysis (수소발생용 Ni-Zn-Fe 합금 전극의 간헐적 작동에 따른 비활성화 특성)

  • HAN, JIMIN;KIM, JONGWON;BAE, KIKWANG;PARK, CHUSIK;JEONG, SEONGUK;JUNG, KWANGJIN;KANG, KYOUNGSOO;KIM, YOUNGHO
    • Journal of Hydrogen and New Energy
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    • v.31 no.1
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    • pp.8-22
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    • 2020
  • In this study, we investigated the deactivation characteristics of Ni-Zn-Fe electrodes due to intermittent operation in alkaline water electrolysis. To find suitable method to accelerate deactivation of electrode, the accelerated stress-test (AST) which repeated on/off step was performed with constant current/voltage control. The AST under constant voltage control is suitable to deactivate electrode so it were selected to investigate deactivation of electrode. The AST which repeated on/off step in range of -1.3 V and 0 V was performed and the relationship between oxidation current and electrode deactivation in the off step was investigate. As results, it was confirmed that the nickel and zinc on electrode surface were oxidized due to anodic current which occurred at off step.

A Study on Characteristics of Supports Materials for Durability Improvement of Electrocatalysts (전극촉매의 내구성 향상을 위한 지지체 특성 평가 연구)

  • JANG, JEONGYUN;YIM, SUNG-DAE;PARK, SEOK-HEE;JUNG, NAMGEE;PARK, GU-GON
    • Journal of Hydrogen and New Energy
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    • v.30 no.6
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    • pp.531-539
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    • 2019
  • The development of cost-effective electrocatalysts with high durability is one of the most important challenges for the commercialization of polymer electrolyte fuel cells (PEFCs). The durability of the electrocatalyst has been studied in terms of structural change in the active metal and the support. In particular, in fuel cell vehicles, degradation of the carbon-based support is known to have a significant effect on the electrocatalyst deterioration since the start-up/shut-down cycle is frequently repeated. The requirements for the support of the electrocatalyst include high surface area, electrical conductivity, chemical stability, and so on. In this study, we propose the evaluation methods for choosing better support materials and present the physicochemical properties that promising carbon supports should have. Three kinds of carbon materials with different crystallinity are compared. From in-depth study using X-ray diffraction, Raman spectroscopy, thermogravimetric analysis, and accelerated stress test, it is clearly confirmed that the durability of carbon-supported electrocatalysts is closely related to the physicochemical properties of the carbon supports.

Comparison of Hydrogen Crossover Current Density by Analysis Method of Linear Sweep Voltammetry(LSV) in Proton Exchange Membrane Fuel Cells (고분자전해질연료전지에서 선형주사전압전류측정법(LSV)의 분석방법에 따른 수소투과전류밀도 비교)

  • Oh, Sohyeong;Hwang, Byungchan;Lee, Mooseok;Lee, Donghoon;Park, Kwonpil
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.151-155
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    • 2018
  • Degree of membrane degradation in Proton Exchange Membrane Fuel Cells (PEMFC) is mainly evaluated by the hydrogen crossover current density. The hydrogen crossover current density is measured by linear sweep voltammetry (LSV), which differs from the DOE protocol and the NEDO protocol. In this study, two protocols were compared during PEMFC operation and accelerated stress test. In the LSV method by the DOE method, the scan rate change affects the hydrogen crossover current density, but the NEDO method does not affect the hydrogen crossover current density. In the course of 15,000 cycles of polymer membrane wet/dry cycle, the DOE method was sensitive to membrane degradation, but the NEDO method was less sensitive to membrane degradation than the DOE method.

Test Standard for Reliability of Automotive Semiconductors: AEC-Q100 (자동차 반도체의 신뢰성 테스트 표준: AEC-Q100)

  • Lee, Seongsoo
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.578-583
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    • 2021
  • This paper describes acceleration tests for reliability of semiconductors. It also describes AEC-Q100, international test standard for reliability of automotive semiconductors. Semiconductors can be used for dozens of years. So acceleration tests are essential to test potential problems over whole period of product where test time is minimized by applying intensive stresses. AEC-Q100 is a typical acceleration test in automotive semiconductors, and it is designed to find various failures in semiconductors and to analyze their causes of occurance. So it finds many problems in design and fabrication as well as it predicts lifetime and reliability of semiconductors. AEC-Q100 consists of 7 test groups such as accelerated environmental stress tests, accelerated lifetime simulation tests, package assembly integrity tests, die fabrication reliability tests, electrical verification tests, defect screening tests, and cavity package integrity tests. It has 4 grades from grade 0 to grade 3 based on operational temperature. AEC-Q101, Q102, Q103, Q104, and Q200 are applied to discrete semiconductors, optoelectronic semiconductors, sensors, multichip modules, and passive components, respectively.

A Study on the Lifetime Prediction of Rubber Mount for Refrigerator Component (냉장고 압축기용 고무마운트 수명예측에 관한 연구)

  • Woo Chang-Su;Park Hyun-Sung
    • Journal of Applied Reliability
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    • v.6 no.2
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    • pp.135-150
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    • 2006
  • Rubber material properties and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. This paper discusses the failure mechanism and material tests were carried out to predict the useful lifetime of NBR and EPDM for compression motor, which is used in refrigerator component. The heat-aging process leads not only to mechanical properties change but also to chemical structure change so called degradation. In order to investigate the aging effects on the material properties, the accelerated test were carried out. The stress-strain curves were plotted from the results of the tensile test for virgin and heat-aged rubber specimens. The rubber specimens were heat-aged in an oven at the temperature ranging from $70^{\circ}C\;to\;100^{\circ}C$ for a period ranging from 1 to 180 days. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful lifetime prediction equations for rubber material were proposed.

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A Study on Reliability Design of Fracture Mechanics Method Using FEM (유한요소법을 이용한 파괴 역학적 방법의 신뢰성설계기술에 관한 연구)

  • Baik, Seung-Yeb;Lee, Bong-Gu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4398-4404
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    • 2015
  • Stainless steel sheets are widely used as the structural material for dynamic machine structures, These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding, For fatigue design of gas welded joints such as various type joint. It is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. Thus in this paper, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the hot spot stresses at the gas welded joints. Using these results, the accelerated life test(ALT) is conducted. From the experiment results, an life prediction model is derived and factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

Shear Characteristics of Elastomeric Bearing Rubber Deteriorated by Accelerated Heat Aging(2): Chloroprene Rubber (가속열 노화로 열화된 탄성받침 고무재료의 전단 특성(2): 합성고무)

  • Sun, Chang-Ho;Kim, Ick-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.103-110
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    • 2021
  • Elastomeric bearings composed of flexible rubber materials and steel reinforcement plates are widely used for seismic retrofit of bridges due to their excellent vertical stiffness and flexible lateral stiffness. Especially, it has the advantages of simple construction and low cost. Chloroprene rubber, a type of rubber material, has greater resistance to aging than natural rubber, but its performance is also degraded due to various deterioration factors. Although these aging characteristics are not reflected in the seismic design standards and seismic performance evaluation guidelines, it is reasonable to reflect this when related studies are accumulated. For chloroprene rubber, accelerated heat aging test was performed with variables of heating temperatures and exposure time to analyze shear characteristics. As aging progresses the maximum shear stress and shear strain decrease. Also, the shear stiffness is greatly increased at the same shear strain.

Reducing the Test Time for Chemical Durability of PEMFC Polymer Membrane (PEMFC 고분자막의 화학적 내구성 평가시간 단축)

  • Oh, Sohyeong;Cho, Wonjin;Lim, Daehyeon;Yoo, Donggeun;Park, Kwonpil
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.333-338
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    • 2021
  • The durability of the PEMFC stack for large commercial vehicles should be more than 5 times that for passenger vehicles. If the Chemical Accelerated Stress Test (AST) of PEMFC(Proton Exchange Membrane Fuel Cells) membrane for passenger cars is applied as it is for large commercial vehicles, there is a problem that the AST time becomes more than 2,500 hours. In order to shorten the AST time of DOE (Department of Energy), the chemical durability of the polymer membrane was evaluated using oxygen instead of air as a cathode gas. In this study, Nafion XL was used as a polymer membrane to evaluate accelerated durability under OCV, 90?, RH 30%, H2/(air or oxygen) conditions. Among the DOE membrane durability target criteria, the decrease rate of short resistance was the fastest. By using oxygen instead of air, the degradation rate of the polymer membrane was accelerated while being less affected by electrode deterioration, reducing the polymer membrane durability evaluation time to less than half.