• Title/Summary/Keyword: accelerated stress test

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The Characteristics on the Accelerated Degradation of Bi-based Varistor fabricated with ZnO Nano-powder (ZnO 나노파우더로 제조된 Bi계 바리스터의 가속열화 특성)

  • Wang, Min-Sung;Wang, Zengmei;Lee, Dong-Gyu;Park, Choon-Bae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.203-204
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    • 2006
  • Nano-Varistors fabricated with ZnO 30nm and 80nm powders were studied about the electrical characteristics with AC accelerated degradation in this paper Especially, ZnO nano-powder varistors were sintered m air at $1050^{\circ}C$ and analyzed the phenomenons of before and after AC degradation test. The stress conditions of AC degradation test were $1.0V_{1mA}$ $115{\pm}2^{\circ}C$ for 24h. 80nm-varistor was exhibited better performance than 30nm-varistor m the electrical stabilities. And then 80nm-varistor resulted m the degradation characteristics that the variation rate of operating voltage, nonlinear coefficient and leakage current was -0 3%, -0 4% and -3 3%, respectively.

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S-N Curve Deduction of a KTX High-Speed Train Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX고속열차 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.388-395
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    • 2009
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structures of KTX under operation conditions. However, actual fatigue life cannot be obtained because the conventional fatigue tests are not adequate to the real load conditions. Moreover foreign component makers have not provided data of the loading stresses (S) versus cycles at the failure (N). In this study, we suggested a deduction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data. After that, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule. The deduced S-N curve was applied to the performance evaluation of Korean-made sealed knuckles compared with imports.

Development and Calibration of a Permanent Deformation Model for Asphalt Concrete Based on Shear Properties (아스팔트 콘크리트의 전단 물성을 고려한 영구변형 모형 개발 및 보정)

  • Lee, Hyun-Jong;Baek, Jong-Eun;Li, Qiang
    • International Journal of Highway Engineering
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    • v.13 no.4
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    • pp.61-70
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    • 2011
  • This study developed a permanent deformation model for asphalt concrete based on shear properties. Repeated load triaxial compression (RLTC), triaxial compressive strength, and indirect tension strength tests were performed for the three types of asphalt mixtures at various loading and temperature conditions to correlate shear properties of asphalt mixtures to rutting performance. For the given mixtures, as testing temperature increased, cohesion decreased, but friction angle was insensitive to temperature at $40^{\circ}C$ or higher. It was observed that deviatoric stress, confining pressure, temperature, and load frequency affected the permanent deformation of asphalt mixtures significantly. The permanent deformation model based on shear stress to strength ratio and loading time was developed using the laboratory test results and calibrated using accelerated pavement test data. The proposed model was able to predict the permanent deformation of the asphalt mixtures in a wide range of loading and temperature conditions with constant model coefficients.

Development of ZnO Varistor for Distribution Surge Arrester (18kV, 5kA) (배전급 피뢰기(18kV, 5kA)용 ZnO 바리스터 소자 개발)

  • 박춘현;윤관준;조이곤;정세영;서형권
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.212-216
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    • 2000
  • ZnO varistors for distribution surge arrester (18kV, 5kA) were developed and tested microstructure and electrical characteristics. Microstructure of ZnO varistor was consisted of ZnO grain, spinel phase and Bi-rich phase. Average grain size of ZnO varistor was $\mu\textrm{m}$ Reference voltage and lightning impulse residual voltage of ZnO varistor exhibited a good haracteristics above 5.5kV and below 11.56kV, respectively. Consequently, discharge capacity which is the most important characteristics of ZnO varistor for surge arrester exhibited excellent properties above 70kA at twice high-current impulse test. Moreover, variation rate of reference voltage and lightning impulse residual voltage showed below 5% and 2% after high-current impulse test, respectively. Leakage current and watt loss of ZnO varistor will not increase during accelerated aging test at stress condition, such as 3.213kV/$115^{\circ}C$/1000h.

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Accelerated Thermo-Mechanical Fatigue Life of Pb-Free Solder Joints for PZT Ceramic Resonator (PZT 세라믹 레조네이터 무연솔더 접합부의 열-기계적 피로 가속수명)

  • Hong, Won-Sik;Park, No-Chang;Oh, Chul-Min
    • Korean Journal of Materials Research
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    • v.19 no.6
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    • pp.337-343
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    • 2009
  • In this study, we optimized Pb-free Sn/Ni plating thickness and conditions were optimized to counteract the environmental regulations, such as RoHS and ELV(End-of Life Vehicles). The $B_{10}$ life verification method was also suggested to have been successful when used with the accelerated life test(ALT) for assessing Pb-free solder joint life of piezoelectric (PZT) ceramic resonator. In order to evaluate the solder joint life, a modified Norris-Landzberg equation and a Coffin-Manson equation were utilized. Test vehicles that were composed of 2520 PZT ceramic resonator on FR-4 PCB with Sn-3.0Ag-0.5Cu for ALT were manufactured as well. Thermal shock test was conducted with 1,500 cycles from $(-40{\pm}2)^{\circ}C$ to $(120{\pm}2)^{\circ}C$, and 30 minutes dwell time at each temperature, respectively. It was discovered that the thermal shock test is a very useful method in introducing the CTE mismatch caused by thermo-mechanical stress at the solder joints. The resonance frequency of test components was measured and observed the microsection views were also observed to confirm the crack generation of the solder joints.

The Properties of Breakdown and Test for Resistance to Cracking of Power Cable for PL Countermeasure (PL법 대응을 위한 전력케이블의 열 충격 및 절연파괴 특성)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Sun-Gu
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.11a
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    • pp.349-352
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    • 2007
  • It is impossible to database(DB) the patterns of cable events and cause analysis of faulted cable because the product liability(PL) law have been enforced in Korea, since 2002. In additions, simulation and pattern of cable events are needed for DB system under accelerated deterioration. In this paper, we tested for resistance to nicking of cable below the 22.9kV class due to thermal stresses. This method of exam is following IEC 60811-3-1(Common test methods for insulating and sheathing materials of electric cables). First of all, set the cable in the thermal stress instrument, temperature changed from -20 degree to 120 degree. After thermal stress, we observed a surface crack of cable through microscope and carried out AC withstand voltage test.

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Study on Long-term Deterioration Properties of Porcelain Insulators with Aluminous System (알루미나계 자기애자의 장기 피로특성에 관한 연구)

  • Han, Se-Won;Cho, Han-Goo;Lee, Dong-Il;Cho, In-Hyuk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.562-563
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    • 2005
  • In case of aged porcelain, the failure in basic performance tests happened in cool-heat tests. Based on this characteristic, we studied the method predicting failure phenomena through more severe accelerated cool-heat ageing and accelerating thermal mechanical performance tests. Test results indicated that the thermal stress by temperature gradient was more severe parameter than thermal stress by quenching cycles within a category of standard or accelerating methods. And there is no the deterioration of statistic strength, but the deterioration of strength according to accelerating tests is serious.

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Storage lifetime estimation of detonator in Fuse MTSQ KM577A1 (기계식 시한 신관 KM577A1용 기폭관 저장수명 예측)

  • Chang, Il-Ho;Park, Byung-Chan;Hwang, Taek-Sung;Hong, Suk-Whan;Back, Seung-Jun;Son, Young-Kap
    • Journal of Korean Society for Quality Management
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    • v.38 no.4
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    • pp.504-511
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    • 2010
  • A fuze detonator comprising star shells is an important device so that its failure usually leads to failure of the shells. In this paper, accelerated degradation tests of RD1333 (lead azide) using temperature stress were performed, and then degradation data of explosive power for the detonator were analyzed to predict the storage lifetime of detonator. Degradation data analysis to estimate the storage lifetime is based on a distribution-based degradation process. Statistical distribution parameters of explosive power degradation measures at each time were estimated for each temperature level, and then reliability of the detonator for each accelerated temperature level was estimated using both time-varying distribution parameters and critical level of explosive power. Arrhenius model was applied to estimate storage lifetime of the detonator under the field temperature condition. Accelerated distribution-based degradation analysis to estimate storage lifetime is explained in detail, and estimation results are compared to field data of storage lifetime in this paper.

Comparision of Combined Stress Tests for Predicting Field Emergence of Lotus corniculatus and Trifolium pratense (Birdsfoot Trefoil과 Red Clover의 포장출현율 예측을 위한 몇가지 Stress 검정법 비교)

  • Kim, Seok-Hyeon;Choe, Zhin-Ryong;Chung, Min-Hong;Han, Kyeong-Ho
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.37 no.2
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    • pp.171-177
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    • 1992
  • The purpose of this study was to compare the test methods for predicting field emergence of Lotus corniculatus and Trifolium pratense. Four seed lots of two herbage legumes were controlled deteriorated, accelerated aged before germination test and conductivity of each seed lot was determined. Those germination percent and conductivity of seed lots were compared with actual field emergence rate. Field emergence rate could be estimated by the controlled deterioration test ($R^2$=0.687), by the accelerated aging test ($R^2$=0.260), and by the conductivity test ($R^2$=0.238). A multiple regression equation for predicting field emergence rate(equation omitted) was estimated as (equation omitted)=-198.16 + 2.3493X$_1$-1.5564X$_2$ + 1.9812X$_3$where X$_1$, percent germination of controlled deterioration test ; X$_2$, percent germination of accelerated aging test; and X$_3$, conductivity of solute leakage in the conductivity test. Conclusively, unless multiple tests are not available, the controlled deterioration test was comparatively high efficient for predicting field emergence rate, however, the combined measurements of those three tests can enhance the efficiency.

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Accelerated Life Prediction for STS301L Gas Welded Joint (I) - Fillet Type - (STS301L 가스용접 이음재의 가속수명예측 (I) - Fillet Type -)

  • Baek, Seung-Yeb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.467-474
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    • 2010
  • Stainless steel sheets are widely used as the structural material for railroad cars and commercial vehicles. Structures made of stainless steel sheets are commonly fabricated by gas welding, For the fatigue design of gas welded joints such as fillet joints, it is necessary to obtain design information of the stress distribution at the weldment as well as the fatigue strength of the gas-welded joints. Further, the influence of the geometrical parameters of gas-welded joints on stress distribution and fatigue strength must be evaluated. in this study, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, the ${\Delta}P-N_f$ curves were rearranged on the basis of the ${\Delta}{\sigma}-N_f$ relation for the hot-spot stresses at the gas-welded joints. These results, were used for conducting an accelerated life test(ALT) From the experiment results, an acceleration model was derived and factors were estimated. The objective is to obtain the information required for the analysis of the fatigue lifetime of fillet welded joints and for data analysis by the statistic reliability method to save time and cost and to develop optimum accelerated life prediction plans.