• Title/Summary/Keyword: accelerated corrosion test

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Corrosion Behavior of Cr-bearing Corrosion Resistant Rebar in Concrete with Chloride Ion Content

  • Tae, Sung Ho
    • Architectural research
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    • v.7 no.1
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    • pp.49-54
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    • 2005
  • Conventional studies have focused on the reduction in the water-cement ratio, the use of various admixtures, etc., to ensure the durability of reinforced concrete structures against such deterioration factors as carbonation and chloride attack. However, improvement in the concrete quality alone is not considered sufficient or realistic for meeting the recent demand for a service life of over 100 years. This study intends to improve the durability of reinforced concrete structures by improvement in the reinforcing steel, which has remained untouched due to cost problems, through subtle adjustment of the steel components to keep the cost low. As a fundamental study on the performance of Cr-bearing rebars in steel reinforced concrete structures exposed to corrosive environments, The test specimens were made by installing 8 types of rebars in concretes with a chloride ion content of 0.3, 0.6, 1.2, 2.4 and $24kg/m^3$. Corrosion accelerated curing were then conducted with them. The corrosion resistance of Cr-bearing rebars was examined by measuring crack widths, half-cell potential, corrosion area and weight loss after 155 cycles of corrosion-accelerating curing. The results of the study showed that the corrosion resistance increased as the Cr content increased regardless of the content of chloride ions, and that the Cr-bearing rebars with a Cr content of 5% and 9% showed high corrosion resistance in concretes with a chloride ion content of 1.2 and $2.4kg/m^3$, respectively.

Estimation of Elevator Wire Life Using Accelerated Degradation Model (가속 열화 모형을 이용한 엘리베이터 와이어 수명 예측)

  • Kim, Sang Boo;Kim, Seung Ho
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.409-420
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    • 2015
  • Purpose: This study is to estimate the life of elevator wire rope by using the accelerated degradation test with two accelerating variables of applied load and corrosion. Methods: Linear regression method is used to find the pseudo life of elevator wire rope at each combination of accelerating variables and the median life of elevator wire rope at use condition is estimated under the assumption that the life of elevator wire rope follows lognormal distribution. Results: The particular case study demonstrated that the results of the elevator wire life estimation by using the proposed method can provide the better solutions than existing methods. Conclusion: It can be economical to use accelerated degradation model for estimating the life of elevator wire rope.

Effect of trace amount of ferrous and ferric ions on the dissolution of iron plate in magnetically treated 3% sodium chloride solution

  • Chiba, Atsushi;Ohki, Tomohiro;Wu, Wen-Chang
    • Corrosion Science and Technology
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    • v.4 no.2
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    • pp.45-50
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    • 2005
  • A 3% NaCl solution of 1 $dm^3$ circulated with 1.5 $dm^3/min$ by a pump for 24 h in the presence of magnetic field. An iron plate immersed in a $100cm^3$ of test solution for 24 h. The rest potential and pH on surface fixed after 3 h. Containing 0~120 ppm of Fe(II) ion, the dissolution in the magnetically treated solution rose comparing with that in the non-magnetically treated solution. The dissolution amount reached to maximum at 50 ppm, then fixed in the non-magnetically treated solution. When Fe(II) ion existed in the magnetically treated solution, dissolution accelerated a little. In the non-magnetic treated solution containing 10~125 ppm of Fe(III) ion existed, the dissolution accelerated. The dissolution amounts reached to maximum at 50 ppm, then decreased from maximum value. In the magnetically treated solution, the dissolution amounts reached to minimum until 50 ppm, then increased from minimum value. The dissolution amounts affected larger with increasing of magnetic flux density. Fe(II), Fe(III) ions and magnetic treatment affected to formation of $Fe(OH)_2$ and/or $Fe_3O_4$ films. The magnetically treated effects memorized about one month.

A Study on the Evaluation of Corrosion Resistance of Coated Steel Using Polymer Dispersion (폴리머 디스퍼션을 이용한 강재의 내식성 평가에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.4
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    • pp.103-109
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    • 2003
  • Reinforced concrete structures under sever conditions such as marine structures, bridges and structural constructed with aggregated(dredged front sea). can be deteriorated from corrosion of the reinforcing bars. The purpose of this study is to evaluate the corrosion reflectance of coated steel using polymer dispersion and polymer cement slurry. Polymer dispersion and polymer cement slurry with various polymer types were coated to the surface of bars and steel plate, and tested for accelerated corrosion tests. Tests include adhesion in tension, bending test, chloride ion spray, penetration of NaCl 10% solution and carbonation. From the test results, the corrosive resistance of steel is considerably improved by using polymer dispersion and polymer cement flurry at surface of steel. The difference of the corrosive resistance is hardly recognized according to types of polymer dispersion. The coated steel using polymer dispersion and polymer foment slurry will be improved to a great extent compared to those of plain steel when increasing content of chloride ion in cement concrete.

A Study on the Steel Anticorrosive Effect of Fiber-Reinforced Cement Composite (FRCC) by using Metal Fibers (금속섬유를 이용한 섬유보강 시멘트 복합재료(FRCC)의 철근 방식 효과)

  • Choi, Hyeong-Gil;Choi, Hee-Sup
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.23-30
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    • 2019
  • Fiber-Reinforced Cement Composite (FRCC) is known to be effective in mechanical effects such as cracking width control as well as steel anticorrosive effect. In this study, we examined about steel anticorrosive effect by using metal fibers including zinc fibers by accelerated corrosion test. Moreover, it was examined for salt penetration, sacrificial anode effect and formation of electric circuit that was significant effect on the steel anticorrosive effect. As a result, Steel anticorrosive effect was confirmed with mixed metal fibers on FRCC. Especially, In the case of zinc fibers with a high sacrificial anode effect, it was confirmed that the suppression of penetration and corrosion resistance were improved.

Cathodic Protection of Reinforced Concrete Slab with Zn-Mesh in Marine Environment (해양환경 중 Zn-mesh를 적용한 콘크리트 슬랩의 음극방식 특성)

  • Kim, Ki-Joon;Jeong, Jin-A;Lee, Woo-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1065-1068
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    • 2008
  • Marine bridges are readily deteriorated due to the exposure to marine environment. The concrete deterioration occurred by corrosion of steel in concrete is mainly relevant to chloride in seawater. Chloride ions penetrate through porous concrete, and then reach to the reinforcing steel, and finally corroded them. The corrosion by-products(rusts) increase the volume as much as 6 to 10 times of origin steel. this creates expanding pressure and tensile stress, which cause the structures cracking and spalling. Sometimes the rebar corrosion is accelerated, and then collapsed catastrophically. In order to prevent corrosion damage, it is important to understand well regarding the reason of concrete corrosion, the quantification of its damage, and protection method/system to stop or to mitigate the corrosion. In this study, slab specimens were fabricated to evaluate the effect of cathodic protection which was simulated to marine bridges, and/or port structures. Zn-mesh sacrificial anode has been applied as a chathodic protection system and accelerated test conditions, i.e. temperature and salt concentration have been used in this study.

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Effects of alloys and flow velocity on welded pipeline wall thinning in simulated secondary environment for nuclear power plants (원전 2차계통수 모사 환경에서 용접배관 감육 특성에 미치는 재료 및 유속의 영향)

  • Kim, Kyung Mo;Choeng, Yong-Moo;Lee, Eun Hee;Lee, Jong Yeon;Oh, Se-Beom;Kim, Dong-Jin
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.245-252
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    • 2016
  • The pipelines and equipments are degraded by flow-accelerated corrosion (FAC), and a large-scale test facility was constructed for simulate the FAC phenomena in secondary coolant environment of PWR type nuclear power plants. Using this facility, FAC test was performed on weld pipe (carbon steel and low alloy steel) at the conditions of high velocity flow (> 10 m/s). Wall thickness was measured by high temperature ultrasonic monitoring systems (four-channel buffer rod type and waveguide type) during test period and room temperature manual ultrasonic method before and after test period. This work deals with the complex effects of flow velocity on the wall thinning in weld pipe and the test results showed that the higher flow velocity induced different increasement of wall thinning rate for the carbon steel and low alloy steel pipe.

Difference of Potential Range Formed at the Anode Between Water Drop Test and Temperature Humidity Bias Test to Evaluate Electrochemical Migration of Solders for Printed Circuit Board

  • Young Ran Yoo;Young Sik Kim
    • Corrosion Science and Technology
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    • v.22 no.3
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    • pp.153-163
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    • 2023
  • Two types of accelerated tests, Water Drop Test (WDT) and Temperature-Humidity-Bias Test (THBT), can be used to evaluate the susceptibility to electrochemical migration (ECM). In the WDT, liquid water is directly applied to a specimen, typically a patterned conductor like a printed circuit board. Time to failure in the WDT typically ranges from several seconds to several minutes. On the other hand, the THBT is conducted under elevated temperature and humidity conditions, allowing for assessment of design and life cycle factors on ECM. THBT is widely recognized as a more suitable method for reliability testing than WDT. In both test methods, localized corrosion can be observed on the anode. Composition of dendrites formed during the WDT is similar to that formed during THBT. However, there is a lack of correlation between the time to failure obtained from WDT and that obtained from THBT. In this study, we investigated the relationship between electrochemical parameters and time to failure obtained from both WDT and THBT. Differences in time to failure can be attributed to actual anode potential obtained in the two tests.

The Effect of Corrosion Protection of Reinforcing Steel in Concrete Applied Surface Painting Materials (내염성도장 콘크리트 주에 묻은 철근의 방청효과)

  • 문한영;김성수;김홍삼;김홍삼
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.196-200
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    • 1996
  • In the case of construction under the marine environment the durability of concrete structures is everely deteriorated by the penetration of salts which results in the corrosion of reinforcing steel. To verify the effect of corrosion protection of reinforcing steel by isolating the penetration of chlorideion this study investigated the bond strength between painting material and concrete, the degree of the penetration-diffusion of chloride ion and the accelerated corrosion test using different potential. Results show that the painted concrete has little the penetration-diffusion of cholride and the reinforcing steel in painted concrete is little corroding.

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An Experimental Study to Evaluate the Critical Value of Chloride Ions on Rust (발청 염화물이온 임계값 평가를 위한 실험적 연구)

  • Cho, Gyu-Hwan;Lim, Myung-Hyun;Byun, Jung-Hwan;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.59-60
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    • 2014
  • To prevent the rusting of steel, a variety of finishing materials has been applied. When steel is exposed to an extreme chloride environment, however, the thermal performance and aging of the finishing materials cause the material to lose its rust protective performance. In this study, an accelerated corrosion test was performed on five different finishing materials for steel, to determine the critical values of corrosion. As the result, the critical value of corrosion was found with no coat between 0.58mg/d㎡ and 0.73mg/d㎡, with urethane coat between 7.89mg/d㎡~8.46mg/d㎡, with one-layered red lead coat between 57.95mg/d㎡ and 69.48mg/d㎡, and with staleness201 between 80.73mg/d㎡ and 89.35mg/d㎡.

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