• Journal of the Korea Institute of Building Construction
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• v.12 no.6
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• pp.575-585
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• 2012

The extruded cement panel, which has many advantages as a prefabricated method, has been limited in its application due to its low fire-resistance. However, an extruded cement panel produced by mixing a-hemihydrate gypsum offers dramatically improved fire-resistance and is expected to have wide-ranging applications in the construction sector as an interior material or partition wall between housing units. Sound insulation performance is very important for the partition wall between housing units. In this study, the sound insulation performance of the extruded cement panel produced through the mixture of a-hemihydrate gypsum is reviewed in order to determine its usability for a partition wall between housing units and for interior materials. Through the review it was found that the wall formed using the extruded cement panels produced by mixing the a-hemihydrate gypsum have ★★★ class in sound insulation test, equal or superior compared with the other two types of extruded cement panel walls currently available in the market.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.11a
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• pp.109-110
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• 2011

Gypsum is an important building material used to provide fire resistance to constructions by reducing their temperature rises. As the hardened gypsum is exposed to fire, evaporation of both the free water and the chemical bond water is easier than that in the cement extruding panel. The purpose of this study is to investigate the utilizability of alpha-hemihydrate gypsum to prevent spalling failure of cement extruding panel exposed to fire. This paper reports the fire-resistance property of a controled general cement extruding panel(C100), and gypsum-cement extruding panels(C50A50, A100) according to replacement ratio of alpha-hemihydrate gypsum. As a results, it is found that A100 and C50A50 are more effective to prevent the explosive spalling failure under standard fire condition than C100.

• Journal of the Korea Institute of Building Construction
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• v.12 no.6
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• pp.586-595
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• 2012

While the extruded cement panel has many advantages compared to drywall, it has limited applicability in buildings due to its low fire resistance. However, an extruded panel in which the fire resistance has been dramatically enhanced through the addition of a-hemihydrate gypsum is expected to become widely applied as a partition wall or interior material for buildings. To ensure its applicability, certain safety requirements for use, such as the leaning load by residents, the impact by indoor articles, and the fire, need to be taken into consideration. The purpose of this study is to review the impact load resistance, horizontal load resistance, and fire resistance as required safety properties for the partition wall and interior materials of the extruded panel that includes a-hemihydrate gypsum. The results of this study show that the impact load resistance of the extruded panel that includes a-hemihydrate gypsum achieves SD grade for industrial buildings, and the horizontal impact load resistance achieves HD grade for public buildings. In addition, it provides fire-resistance for approximately 7 minutes longer than the existing extruded cement panel. Based on this result, it is confirmed the extruded panel incorporating a-hemihydrate gypsum has adequate safety properties for use as partition wall or interior material.

• Journal of the Korean Recycled Construction Resources Institute
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• v.12 no.1
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• pp.25-32
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• 2024

In this study, the mechanical properties of PHC pile concrete using alpha-type hemihydrate gypsum were evaluated. As the replacement ratio of alpha-type hemihydrate gypsum increased, the setting time rapidly accelerated. In particular, when replacement ratio exceeded 20 %, the setting time was shortened due to rapid hydration reaction, making it impossible to secure working time. As the replacement ratio of alpha-type hemihydrate gypsum increased, the ettringite and gypsum peaks tended to increase, and it is believed that the shrinkage of concrete decreased due to the increase in the ettringite peak. At a As the replacement ratio of 5 to 15 % for alpha-type hemihydrate gypsum, the compressive strength increased or was found to be equivalent to that of OPC. But at 20 % substitution, workability deteriorated due to rapid setting, so use of the 5 to 15 % range is considered appropriate.

• Proceedings of the Korea Concrete Institute Conference
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• 2000.10a
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• pp.351-354
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• 2000

In recent years, the world development of alternative construction materials is associated with disposal problems of waste materials as a result of industrial activities. Technologies of refining gypsum to several gypsum modifications ($\alpha$ and $\beta$-hemihydrate) which can be used as construction material in a large scale do actually exist or are under development. This paper provides a technical and economic perspective of the waste gypsum treatment. Especially, several applications particularly of $\alpha$-hemihydrate will be presented, e.g. artificial gypsum aggregate and light-weight masonry units.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.432-436
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• 2001

In this study, calcium sulfate(gypsum) powder was obtained using waste sulfuric acid and stainless refinery sludge by- produced from chemical reagent and the iron industry, by the neutralization of waste sulfuric acid. As variables for the experiment the mole ratio of the H$_2$SO$_4$ : Ca(OH)$_2$, the pH, the reaction temperature and time, the amount of catalyst were used. The crystal shape and microstructure of obtained powder were observed by XRD and SEM, and the thermal property was investigated by DTA. As the NaCl is added 0~20wt% as a catalyst to the H$_2$SO$_4$ : Ca(OH)$_2$, system it can be found that the crystal shape goes through the processes as follows : gypsum dihydratlongrightarrowgypsum hemihydrate＋gypsum dihydratelongrightarrowgypsum hemihydrate. And gypsum hemihydrate is $\beta$-type as the result of DTA. As waste sulfuric acid and stainless refinery sludge were used, the pH of reacted solution (which was 0.8) was rapidly raised up to 8~9 by the addition of stainless sludge and gypsum dihydrate was produced as a by-product. Therefore, it was found that stainless refinery sludge is sufficiently applicable for the neutralization of waste sulfuric acid.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.11a
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• pp.158-159
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• 2014

In general, the shrinkage occurring in the floor mortar is large the influence by the dry shrinkage. In order to reduce the cracks occurring in the floor mortar, studies of physical methods are often performed, but these methods is difficult to prevent cracking of the floor mortar essentially. Therefore, in this study, the dry shrinkage properties of floor mortar of gypsum and red clay type using alpha-hemihydrate gypsum had been evaluated. The experimental variables were cement mortar(CM), gypsum mortar(GM), red-clay mortar(RM), the evaluation items was conducted experiment to evaluate the setting time, the compressive strength, drying shrinkage cracks, the dry shrinkage. As a result, it was confirmed that condensation time of GM is shorter that that of CM, and GM satisfied the compressive strength of the floor mortar standard. Also shrinkage deformation of GM reduced more than the CM.

• Resources Recycling
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• v.24 no.1
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• pp.12-20
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• 2015

In this study, change of hydration property with contents and type of gypsum in ternary natural hydraulic lime containing blast furnace slag and gypsum was investigated. Anhydrite, hemihydrate and dihydrate were added 3 % and 10 %, respectively in natural hydraulic lime adding blast furnace slag 20 %. Hydration and physical behavior due to solubility and reactivity of different types of gypsum were analyzed in early hydration. As a result of analysis of hydration properties, in all samples, hydrates such as ettringite and C-S-H were produced in early hydration, and amount of hydrates with increase of hydration time was increased. In the case of compressive strength, when contents of gypsum are 3 %, it was higher compressive strength than other specimens. At hydration 28 days, for addition of anhydrite and hemihydrate, compressive strength was more than adding dihydrate.

• Applied Chemistry for Engineering
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• v.17 no.6
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• pp.619-624
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• 2006

This study was performed to investigate the formation process of calcium sulfate ${\alpha}$-hemihydrate from FGD gypsum produced at thermal power plant burning bituminous coal. The experimental results showed that calcium sulfate $\alpha$-hemihydrate with a large aspect ratio was produced in the temperature range of $120^{\circ}C$ and $140^{\circ}C$ in the absence of additives through dissolution-recrystallization mechanism. It was also observed that addition of Na-succinate as a catalyst changed crystal shape from acicular to prismatic, resulting in decreased water/powder ratio down to 33%. Optimum concentration of Na-succinate was 20mM. It was confirmed that the optimum moulding pressure and moisture content of moulded body from FGD gypsum were $30kg_f/cm^2$ and between 10% and 15% respectively, which prevent moulded body from collapsing and maximize the capillary effect by given pore volume while autoclaving.

• Magazine of RCR
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• v.4 no.4
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• pp.50-53
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• 2009