• 제목/요약/키워드: Zone-melting

검색결과 157건 처리시간 0.026초

CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구 (A Study on Optimal Design of Polymer Extruder Dies by CFD)

  • 김재열;최진호
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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Electron Beam Floating Zone Melting에 의한 몰리브덴의 정련 및 단결정 성장에 관한 연구 (Purification and Single Crystal Growth of Molybdenum by Electron Beam Floating Zone Melting)

  • 최용삼;지응준
    • 한국결정학회지
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    • 제3권2호
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    • pp.85-97
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    • 1992
  • EBFZM( Electron Beam Floating Zone Melting) 법을 이용하여 몰리브덴에서의 금속계 불순물과 침입형 불순물의 정련기구 및 단결정 성장기구를 연구하 였다. Fe, Cr, Co등의 금속계 불순물은 몰리브덴과의 평형증기압의 차이에 따른 불순물의 선택적 증발에 의하여 우수한 정련효과를 나타내며, 몰리브덴보다 응점이 높은 Ta, W는 잘 제거되지 않았다. 한편 대역 정제에 의한 정련효과는 미약함을 확인하였다. EBF ZM은 C,0,N등의 침입형 불순물의 정련에도 효과적 이었다. 본 연구의 모든 조건에서 몰리브덴은 단결정으로 성장하였으며 2차 재결정 epitaxy에 의한 단결 정 성장기구가 제시되었다. 몰리브덴 단결정 내의 전 위밀도는 strain-anneal법에 의한 단결정의 경우보다 높았으며,본 실험의 열처리 조건에서는 변화하지 않았다. The purification and single crystal growth mechanisms of molybdenum were analysed in EBFZM ( electron beam floating zone melting). Metallic impurities of Fe, Cr, Co were purified efficiently but Ta and W were not removed well in this study. It was due to a preferential evaporation of the elements caused by the difference in equillibrium vapor pressure between the elements and molybdenum. The pu- rification effect by zone refining was not significant. The EBFZM also refined the interstitial impurities of C, 0 and N, effectively. The single crystals of molybdenum were grown regardless of the experimental conditions and the secondary recrystallization epitaxy was surge sled as a growth mechanism. The dislocation density in single crystal was higher than that by strain-anneal method, and was not reduced by heat treatments.

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Yb:YAG 디스크 레이저로 표면 오버랩 용융된 냉간금형강, STD11의 미세조직과 경도 (Microstructure and Hardness of Yb:YAG Disc Laser Surface Overlap Melted Cold Die Steel, STD11)

  • 이광현;최성원;윤중길;오명환;김병민;강정윤
    • Journal of Welding and Joining
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    • 제33권5호
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    • pp.53-60
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    • 2015
  • Laser surface Melting Process is getting hardening layer that has enough depth of hardening layer as well as no defects by melting surface of substrate. This study used CW(Continuous Wave) Yb:YAG and STD11. Laser beam speed, power and beam interval are fixed at 70mm/sec, 2.8kW and 800um respectively. Hardness in the weld zone are equal to 400Hv regardless of melting zone, remelting zone overlapped by next beam and HAZ. Similarly, microstructures in all weld zone consist of dendrite structure that arm spacing is $3{\sim}4{\mu}m$, matrix is ${\gamma}$(Austenite) and dendrite boundary consists of ${\gamma}$ and $M_7C_3$ of eutectic phase. This microstructure crystallizes from liquid to ${\gamma}$ of primary crystal and residual liquid forms ${\gamma}$ and $M_7C_3$ of eutectic phase by eutectic reaction at $1266^{\circ}C$. After solidification is complete, primary crystal and eutectic phase remain at room temperature without phase transformation by quenching. On the other hand, microstructures of substrate consist of ferrite, fine $M_{23}C_6$ and coarse $M_7C_3$ that have 210Hv. Microstructures in the HAZ consist of fine $M_{23}C_6$ and coarse $M_7C_3$ like substrate. But, $M_{23}C_6$ increases and matrix was changed from ferrite to bainite that has hardness above 400Hv. Partial Melted Zone is formed between melting zone and HAZ. Partial Melted Zone near the melting zone consists of ${\gamma}$, $M_7C_3$ and martensite and Partial Melted Zone near the HAZ consists of eutectic phase around ${\gamma}$ and $M_7C_3$. Hardness is maximum 557Hv in the partial melted zone.

Nd1+XBa2-XCu3O7-δ Bulk Superconductor by Zone-melt Process

  • Soh, Dea-Wha;Guo, Fan-Zhan
    • Transactions on Electrical and Electronic Materials
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    • 제3권3호
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    • pp.21-24
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    • 2002
  • Two kinds of $Nd_{1+X}Ba_{2-X}Cu_3O_{7-{\delta}}$, the sintering samples and zone melting samples, were heat-treated under pure Ar at 950$^{circ}C$. The substitution of Nd ion for Ba ion in the $Nd_{1+X}Ba_{2-X}Cu_3O_{7-{\delta}}$ before and after the heat treatment was investigated by XRD. In order to confirm the effects of the heat treatment, the Tc and Jc of samples with/without the heat treatment under Ar were comparatively studied. $Nd_{1+X}Ba_{2-X}Cu_3O_{7-{\delta}}$ samples were oxygenated under pure oxygen at $300^{circ}C$. From the XRD pattern it was found that the sample with x<0.4 was transferred from tetragonal phase to orthorhombic phase after the oxygenation, while the sample with x>0.4 did not show the phase transition even after a long time oxygenation. Therefore, the low oxygen partial pressure (Ar+1 % O$_2$) was used for the ambient atmosphere of the zone-melting samples, which could reduce the melting temperature and depress the substitution of Nd for Ba. After the improvement in the zone-melting process, the Jc value was increased to 2 x $10^4$A/$cm^2$ (0 T, 78 K). The particle orientation and the structure of zone-melted NdBaCuO were studied by the XRD and SEM analysis.

Halogen floating zone 법에 의한 $LiTaO_3$ 단결정 성장$I.LiTaO_3$단결정 성장특성 ($LiTaO_3$ single crystal growth by the halogen floating zone method I. Growth characteristics of LT single crystals)

  • 류정호;임창성;오근호
    • 한국결정성장학회지
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    • 제7권4호
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    • pp.528-535
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    • 1997
  • Halogen type floating zone system을 이용하여 직경 6 mm, 길이가 20 mm인 조화용융조성(congruently melting composition)의 $LiTaO_3$(LT) 단결정을 성장시켰다. 최적의 분말합성조건, 원료봉의 소결조건, 결정 성장조건을 확립하였다. 공기나 질소분위기에서는 결정성장이 불가능하였으나 아르곤 분위기에서는 안정한 형태의 용융대를 형성 및 유지할 수 있어서 결정성장이 용이하게 진행될 수 있었다. 성장된 결정으로 Laue back reflection pattern, 전이온도, 굴절율분포, 투과율을 측정하여 성장된 결정의 물성을 평가하였다. 성장된 결정의 부분별(top, body, tail) 전이온도 차가 $1^{\circ}C$로 측정되어 floating zone(FZ)법으로 성장된 LT결정이 조성적으로 균일함을 확인할 수 있었다.

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Wettability Analysis of Liquid Phase in Partial Melted Solders Using Wetting Balance

  • Park, J.Y.;Ha, J.S.;Kang, C.S.;Kim, M.I.;Shin, K.S.;Jung, J.P.
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2000년도 Proceedings of 5th International Joint Symposium on Microeletronics and Packaging
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    • pp.81-86
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    • 2000
  • To evaluate the possibility of the partial melting soldering. wettability of partial melted solders was measured using wetting balance. Off eutectic Sn-Pb allows are wettable in their partial melting zone. Especially, Pb rich alloys showed excellent wettability while wettability of Sn rich alloys were adequate or poor. It is found that wettability increases over $200^{\circ}C$ regardless of composition liquid fraction and phases of the original alloy Sn-7Ag alloy showed good wettability in their partial melting zone, while Sn-65Bi alloy was non-wettable under their melting points.

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Electron Beam Floating Zone Melting에 의한 니오븀의 정련 및 단결정 성장에 관한 연구 (Study on the Purification and Single Crystal Growth of Niobium Metal by Electron Beam Floating Zone Melting)

  • 최용삼;확준섭
    • 한국결정학회지
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    • 제3권2호
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    • pp.72-84
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    • 1992
  • EBFZM( Electron Beam Floating Zone Melting ) 법을 이용하여 니오븀에서의 침입형불순물 정련기구, 단결정 성장기구 및 유동현상을 연구하였다. EBFZM 은 산소와 질소의 제거에 효과적이었고,탄소의 경우 유확산펌프에서의 Backstream으로 인하여 약간 증가하는 경향성을 보였다. 원소재에 집합조직이 존재 하는 경우, EBFZM을 시행한 후의 결정성장 방위가 원소재의 집합조직과 일치하였으며,이로부터 2차 재결정에 의한 단결정 성장기구를 제안하였다. 또한,용 응대의 유동현상을 연구하여 낮은 Prandtl수인 니오븀에서도 Marangoni대류가 존재하여 결정내부의 striation을 유발시키고 산소와 질소에 대한 정련효과를 증대시킴을 밝혔다.

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High $T_c$, Superconductors for Applications

  • Soh, Deawha;Fan, Zhanguo
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2003년도 춘계종합학술대회
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    • pp.366-369
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    • 2003
  • High T$_{c}$ superconducting lines will be applied as key materials in the areas of power transmission line; magnetic levitation of vehicle; magnetic separation; magnetic energy storage and marine propulsion. A combination method of electrophoresis deposition and zone-melting for preparation of YBaCuO tape is proposed. The submicron particle powder of YBaCuO made by sol-gel method is used in the electrophoresis process. A 40~50${\mu}{\textrm}{m}$ thickness of YBaCuO film on Ag plate could be deposited in about three minutes. After deposition the film is rolled and heat treated in order to increase the density and the adhesion of the film to the Ag plate. Silver(Ag) and lead oxide(PbO) were added in the YBaCuO powder in order to reduce its melting point. The YBaCuO coating with controlled Ag and PbO contents was preliminarily zone-melted at about 945$^{\circ}C$.>.

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흑연 막대 발열체를 이용한 SOI구조의 Zone-melting 재결정화 연구 (Zone-Melting Recrystallization of Si Films on $SiO_2$ with a Graphite-Strip-Heater)

  • 김현수;김춘근;민석기
    • 대한전자공학회논문지
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    • 제27권4호
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    • pp.527-533
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    • 1990
  • Zone-melting recrystallization (ZMR) system using two graphite heaters(a stationary sheet and a narrow movable bar) was constructed and implemented in recrystallization op Si films on insulating layers. The recystallized Si films were examined by Nomarski contrast optical microscopy after Dash etching, transmission electron diffraction pattern, and x-ray diffraction. With optimum conditions of process parameters(input powers of the bottom and upper heater, scanning speed of the upper heater, and the gap between sample and upper heater), the recrystallized Si layer has a (100) texture, but contains many subboundaries. The subgrains are misoriented by < 0.5\ulcorner and the average spacing between subboundaries is about 25\ulcorner.

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