• Title/Summary/Keyword: ZnO varistor design

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Analysis of Thermal Runaway Phenomenon Caused by ZnO Varistor Operation Using Finite Element Method (유한요소법에 의한 ZnO 바리스터 동작 시 발생되는 열폭주 현상 해석)

  • Jang, Kyung-Uk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.4
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    • pp.372-376
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    • 2022
  • Since the ZnO varistor is a semiconductor device, the internal thermal distribution during the varistor operation is recognized as an important factor in the performance and deterioration of the varistor. For an optimal varistor structure design, the thermal runaway phenomenon during the varistor operation was interpreted using the Comsol 5.2 analysis program by a finite element analysis. The maximum temperature of the center measured in the cross section of the ZnO varistor was confirmed to increase as the temperature moved from the lower electrode to the center towards the upper electrode up to 572.6 K. The electrodes are thinned so that the influence of the Schottky barrier is not great. The heat gradient balance is determined to be improved when the electrode of the hybrid form is introduced. The thickness, density, pore distribution, impurity uniformity, and particle size of the ZnO varistor are required, and it is determined that the pyrolysis gradient will be improved regardless of the electrode thickness. When these results are applied to design the ZnO varistor, the optimal structure of the ZnO varistor can be obtained.

A study on ZnO varistor Design Prevented from Thermal Explosion (열폭주 방지 ZnO 배리스터 설계에 대한 연구)

  • Jung, Tae-Hun;Shin, Hee-Sang;Cho, Sung-Min;Choi, Sung-Wook;Kim, Jae-Chul
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1453_1454
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    • 2009
  • This paper examines the characteristics of ZnO varistor to prevent from thermal explosion. We carry out performance evaluation of electrical characteristics on ZnO varistor. we will develop ZnO varistor Prevented from thermal explosion using test result of this paper.

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Pspice Simulation Model of a ZnO Varistor for Lightning Surge Current (뇌서지 전류에 대한 산화아연바리스터의 Pspice 시뮬레이션 모델)

  • Lee, B.H.;Kong, Y.H.;Lee, K.O.;Kang, S.M.
    • Proceedings of the KIEE Conference
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    • 1998.07e
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    • pp.1675-1677
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    • 1998
  • It is currently increasing to use surge protection devices in the protection of various electronic circuits from the transient overvoltages such as lightning strikes and switching surges. For this reason, the simulation methods, which can easily predict the protection performance of the devices, are strongly required in order to design the adequate surge protection circuits in lightning surge cut-off performance and economic aspects. This paper deals with ZnO varistor modeling method for designing a surge protection circuit and suggests the Pspice simulation model which takes the characteristic of varying clamping voltage into consideration during the time-to-crest, in range of $8{\sim}30{\mu}s$, of surge current applied to a ZnO varistor. The ZnO varistor Pspice simulation data introduced in this paper has produced almost same values as the measured results experimentally.

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A Study of Electrical Characteristics for ZnO Varistor in HST (전철용 ZnO 바리스타(IEC 10kA)의 전기적 특성 연구)

  • Hwang, M.K.;Youn, B.H.;Huh, C.S.
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1519-1521
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    • 1998
  • A Gapless HST(high speed train) arrester design is not possible without the highly non-linear ZnO(ZincOxide) varistors. Zno varistors combine excellent protective characteristics with steady state performance to maximize protection, the ZnO varistors are selected for each unit based on leakage current and residual voltage, to verify that the residual voltage is the residual voltage published for HST arrester.

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Electrical Properties of Multilayer Chip Varistors in the Response Surface Analysis (반응표면분석법에 의한 적층 칩 바리스터의 전기적 특성)

  • Yoon, Jung-Rag;Jeong, Tae-Seok;Choi, Keun-Mook;Lee, Seok-Weon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.6
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    • pp.496-501
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    • 2007
  • In order to enhance sintering characteristics on the $ZnO-Pr_6O_{11}$ based multilayer chip varistors (MLVs), a response surface analysis using central composite design method were carried out. As a result, varistor voltage($V_{1mA}$), nonlinear coefficient ($\alpha$), leakage current ($I_L$) and capacitance (C) were considered to be mainly affected by sintered temperature and holding time. MLVs sintered at $1200^{\circ}C$ and above $1200^{\circ}C$ revealed poor electrical characteristics, possibly due to the reaction between electrode materials(Pd) and $ZnO-Pr_6O_{11}$ based ceramics. On the sintering temperature range $1150{\sim}1175^{\circ}C$, nonlinear coefficient ($\alpha$) and leakage current ($I_L$) were shown to be $60{\sim}69$ and below $0.3{\mu}A$, respectively. In particular, MLVs sintered at $1175^{\circ}C$, 1.5 hr and $2^{\circ}C/hr$ (cooling speed) showed stable ESD(Electrical Static Discharge) characteristics under the condition of 10 times at 8 Kv with deviation varistor voltage, and deviation nonlinear coefficient were 0.3% and 0.33% (at positive), 0.55% (at negative), respectively.

A Study on the Design of Varistor Prevented from Thermal Runaway to Improve Safety (안정성 개선을 위해 열폭주 방지 기능을 내장한 배리스터 설계에 관한 연구)

  • Jung, Tae-Hun;Shin, Hee-Sang;Cho, Sung-Min;Lee, Hee-Tae;Lee, Jun-Kyu;Kim, Jae-Chul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.2
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    • pp.69-76
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    • 2010
  • Recently, the natural environment changes drastically and the frequency of occurrence for lightning has gradually been increased. Such lightning delivers high volume of energy along the power line and communication line to the equipment in use. The high volume of energy arising from the lightning surge develops in fast velocity to destroy the facilities in power source and many other facilities in operation in sequential destruction with vast energy. This paper examines the characteristics of ZnO varistor to prevent from thermal runaway. We carry out performance evaluation of electrical characteristics on ZnO varistor. we will develop ZnO varistor Prevented from thermal explosion using test result of this paper.

Fracture and Protection Technologies against Impulse of Power Arresters (전력용 피뢰기의 임펄스에 의한 파손과 대척 기술)

  • 한세원;조한구;김석수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.190-193
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    • 2001
  • ZnO varistors have been widely used to protect power system and electronic system against overvoltages based on their excellent nonlinearity. In order to increase their protection capability, the fracture and protection technologies of arresters have to study according to their applications, namely ImA DC voltage, leakage currents, impulse residual voltages, withstanding capability to impulse surge, and energy absorption capability. ZnO varistors which have nonlinear current-voltage characteristic name a number of failure mechanism when ZnO elements absorb surge energies. Failure mode by thermal stress and Pin hole are among the most common failure mechanism at the high current surge current. In this study, the fracture mechaism of power arresters are introduced and protection technologies are researched. In particular the effect of thermal stress by surge currents to ZnO elements and methods against arc surge energy through withstand structure design of arrester are discussed.

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Pspice Simulation for Nonlinear Components and Surge Suppression Circuits (비선형 소자 및 서지억제회로의 Pspice 시뮬레이션)

  • Lee, Bok-Hui;Gong, Yeong-Eun;Choe, Won-Gyu;Jeon, Deok-Gyu
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.8
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    • pp.477-486
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    • 2000
  • This paper presents Pspice modeling methods for spark gaps and ZnO varistors and describes the application for the two-stage surge suppression circuit which was composed of the nonlinear components. The simulation modelings of nonlinear components were conducted on the basis of the voltage and current curves measured by the impulse current with the time-to-crest of $1~50 \mus$ and the impulse voltage with the rate of the time-to-crest of 10, 100 and 1000 V/\mus$. The firing voltages of the spark gap increased with increasing the rate of the time-to-crest of impulse voltage and the measured data were in good agreement with the simulated data. The I-V curves of the ZnO varistor were measured by applying the impulse currents of which time-to-crests range from 1 to $50 \mus$ and peak amplitudes from 10 A to 2 kA. The simulation modeling was based on the I-V curves replotted by taking away the inductive effects of the test circuit and leads. The meximum difference between the measured and calculated data was of the order of 3%. Also the two-stage surge suppression circuit made of the spark gap and the ZnO varistor was investigated with the impulse voltage of $10/1000\mus$$mutextrm{s}$ wave shape. The overall agreement between the theoretical and experimental results seems to be acceptable. As a consequence, it was known that the proposed simulation techniques could effectively be used to design the surge suppression circuits combined with nonlinear components.

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Contactless DC Circuit Breakers Using MOS-controlled Thyristors (전력용 사이리스터 MCT를 이용한 무접점 직류차단기)

  • Sim, D.Y.;Kim, C.D.;Nho, E.C.;Kim, I.D.;Kim, Y.H.;Jang, Y.S.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.45-50
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    • 2000
  • Circuit breakers have traditionally employed mechanical methods to interrupt excessive currents. According to power semiconductor technology advances in power electronic device, some mechanical breakers are replaced with solid state equivalents. Advantages of the contactors using semiconductor devices include faster fault interrupting, fault current limiting, no arc to contain or extinguish and intelligent power control, and high reliability. This paper describes the design of a static $100{\pm}10%V$ and 0 to 50A DC self-protected contactor with 85A "magnetic tripping" and 100A interruption current at $2.2A/{\mu}s$ short circuit of load condition using a new power device the HARRIS MCT (600V-75A). The self-protection circuit of this system is designed by the classical ZnO varistor for energy absorption and turn-off snubber circuit ("C" or "RCD") of the MCT.

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The study on surge detector of digital surge counter for arrester (Arrester용 digital surge counter의 서지 검출 장치에 관한 연구)

  • Kim, Seok-Sou;Choi, Ike-Sun;Cho, Dong-Hwan;Lee, Kang-Sup;Park, Tae-Gon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.170-174
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    • 2005
  • The purpose of this study is to design the digital surge counter for lightning arresters. The used detecting method for surges is using the signal of both ends of ZnO varistor. The electronic detecting parts of the digital counter are arranged in outside of main processer for protecting it from noise. The detecting parts change detected signals into small signals. The countermeasures for noises are (1) Shielding (2) Reinforcement of power circuits (3) Cables & Circ1e core (4) Watch-doc & control of input signals.

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