• Title/Summary/Keyword: Y-deflection

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A Study of Machining Error Compensation for Tool Deflection in Side-Cutting Processes using Micro End-mill (측면가공에서 마이크로 엔드밀의 공구변형에 의한 절삭가공오차 보상에 관한 연구)

  • Jeon, Du-Seong;Seo, Tae-Il;Yoon, Gil-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.128-134
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    • 2008
  • This paper presents a machining error compensation methodology due to deflection of micro cutting tools in side cutting processes. Generally in order to compensate for tool deflection errors it is necessary to carry out a series of simulations, cutting force prediction, tool deflection estimation and compensation method. These can induce numerous calculations and expensive costs. This study proposes an improved approach which can compensate for machining errors without simulation processes concerning prediction of cutting force and tool deflection. Based on SEM images of test cutting specimens, polynomial relationships between machining errors and corrected tool positions were induced. Taking into account changes of cutting conditions caused by tool position variation, an iterative algorithm was applied in order to determine corrected tool position. Experimental works were carried out to validate the proposed approach. Comparing machining errors of nominal cutting with those of compensated cutting, overall machining errors could be remarkably reduced.

Numerical modelling of stress and deflection behaviour for welded steel beam-column

  • Soy, Ugur
    • Steel and Composite Structures
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    • v.12 no.3
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    • pp.249-260
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    • 2012
  • In this study, stress and deflection behaviours of T-type welding joint applied to HE200M steel beam and column were investigated in finite element method (FEM) under different distributed loads. In the 3D-FEM modelling, glue option was used to contact between steel materials and weld nuggets. Geometrical model was designed as 3-dimensional solid in ANSYS software program. After that, homogeneous, linear and isotropic properties were used to design to materials of model. Solid-92 having 3-dimensional, 4 faced and 10-noded was selected as element type. In consequence of mesh operation, elements of 13285 and nodes of 28086 were occurred. Load distribution was applied to top surface of steel beam to determine behaviours of stress and deflection. As a result of FEM analysis applied with the loads of 55,000 N, 110,000 N and 220,000 N, maximum values were obtained as 116 N/$mm^2$, 232 N/$mm^2$ and 465 N/$mm^2$ for stress and obtainedas 1,083 mm, 2,166 mm and 4.332 mm for deflection, respectively. When modelling results and classical calculation values were compared, it was obtained difference of 10 % for stress values and 2.5% for deflection values.

An Estimation of Panel Deflection at Engine Room Upper Deck for the Ship Under Construction (건조중인 선박에서의 기관실 상갑판 판부재의 처짐 예측)

  • Juh-H. Ham;Ul-N. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.119-128
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    • 1994
  • Deflection estimation at engine room upper deck panel is performed for the actual ship structure. These deflection behaviours are basically investigated from not only the data based on the full series results of nonlinear analysis using Incremental Galerkin's Method but also actual deflection data measured from damaged ship under construction in dry dock. The effects of residual stress, initial deflection and static loading are also included. The computed estimation results of upper deck plate panel including theme effects are shown that upper deck platings of new ship expected less deflection magnitude than damaged ship.

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A Study on the Ubiquitous Wireless Tilt Sensors's Application for Measuring Vertical Deflection of Bridge (교량의 수직처짐 측정을 위한 유비쿼터스 무선경사센서 활용연구)

  • Jo, Byung Wan;Yoon, Kwang Won;Kim, Young Ji;Lee, Dong Yoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.3
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    • pp.116-124
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    • 2011
  • In this study, a new method to estimate the bridge deflection is developed by using Wireless Tilt Sensor. Most of evaluations of structural integrity, it is very important to measure the geometric profile, which is a major factor representing the global behavior of civil structure, especially bridges. In the past, Because of the lack of appropriate methods to measure the deflection curve of bridges on site, the measurement of deflection had been done restrictly within just a few discrete points along the bridge. Also the measurement point could be limited to locations installed with displacement transducers. So, in this study, the deflection of the structure was measured by wireless tilt sensor instead of LVDT(Linear Variable Differential Transformer). Angle change of tilt sensor shows structural behavior by the change of the resistor values which is presented to voltage. Moreover, the maximum deflection was calculated by changing the deflection angle which was calculated as V(measured voltage) ${\times}$F(factor) to deflection. The experimental tests were carried out to verify the developed deflection estimation techniques. Because the base of tilt measuring is the gravity, uniform measurement is possible independent of a measuring point. Also, measuring values were showed very high accuracy.

Numerical Analysis for Thermal-deformation Improvement in TSOP(Thin Small Outline Package) by Anti-deflection Adhesives (TSOP(Thin Small Outline Package) 열변형 개선을 위한 전산모사 분석)

  • Kim, Sang-Woo;Lee, Hai-Joong;Lee, Hyo-Soo
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.3
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    • pp.31-35
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    • 2013
  • TSOP(Thin Small Outline Package) is the IC package using lead frame, which is the type of low cost package for white electronics, auto mobile, desktop PC, and so on. Its performance is not excellent compared to BGA or flip-chip CSP, but it has been used mostly because of low price of TSOP package. However, it has been issued in TSOP package that thermal deflection of lead frame occurs frequently during molding process and Au wire between semiconductor die and pad is debonded. It has been required to solve this problem through substituting materials with low CTE and improving structure of lead frame. We focused on developing the lead frame structure having thermal stability, which was carried out by numerical analysis in this study. Thermal deflection of lead frame in TSOP package was simulated with positions of anti-deflection adhesives, which was ranging 198 um~366 um from semiconductor die. It was definitely understood that thermal deflection of TSOP package with anti-deflection adhesives was improved as 30.738 um in the case of inside(198 um), which was compared to that of the conventional TSOP package. This result is caused by that the anti-deflection adhesives is contributed to restrict thermal expansion of lead frame. Therefore, it is expected that the anti-deflection adhesives can be applied to lead frame packages and enhance their thermal deflection without any change of substitutive materials with low CTE.

Buckling Analysis of Axisymmetric Shells by Incremental Finite Element Mothod (증분형(增分形) 유한요소법(有限要素法)에 의한 축대칭(軸對稱) Shell구조(構造)의 좌굴해석(挫屈解析))

  • J.B.,Kim;C.Y.,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.22 no.1
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    • pp.21-30
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    • 1985
  • This paper deals whth the buckling as well as postbuckling analysis of axisymmertric shells taking the initial deflection effects into account. Incremental equilibrium equations, based on the principle of virtual work, were derived by the finite element method, the successive step-by-step Newton-Raphson iterative technique was adopted. To define the transition pattern of postbuckling behavior from the prebuckling state more accurately, a simple solution method was developed, i.e. the critical load was calculated by the load extrapolation method with the determinant of tangent stiffness matrix and the equilibrium configuration in the immediate postbuckling stage was obtained by perturbation scheme and eigenvalue analysis. Degenerated isoparametric shell elements were used to analyse the axisymmetric shell of revolution. And by the method developed in this paper, the computer program applicable to the nonlinear analysis of both thin and moderately thick shells was constructed. To verify the capabilities and accuracies of the present solution method, the computed results were compared with the results of analytical solutions. These results coincided fairly well in both the small deflection and large deflection ranges. Various numerical analyses were done to show the effect of initial deflection and shape of shells on buckling load and postbuckling behavior. Futhermore, corrected directions of applied loads at every increment steps were used to determine the actual effects of large deflection in non-conservative load systems such as hydrostatic pressure load. The following conclusions can be obtained. (1) The method described in this paper was found to be both economic and effective in calculating buckling load and postbuckling behavior of shell structure. (2) Buckling and postbuckling behavior of spherical caps is critically dependent upon their geometric configuration, i.e. the shape of spherical cap and quantities of the initial deflection. (3) In the analysis of large deflection problems of shells by the incremental method, corrections of the applied load directions are needed at every incremental step to compensate the follower force effects.

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Experimental Study on Deflection Evaluation of KCI specification and Eurocode 2 (콘크리트 구조 설계기준과 Eurocode 2의 처짐 산정에 관한 실험적 고찰)

  • Lee, In-Ju;Kim, Tae-Wan;Oh, Seok-Mim;Kim, Jun-Won;Park, Sun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.141-144
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    • 2008
  • Deflection in terms of serviceability of reinforced concrete structures is considered as one of significant factor. Domestic concrete specification offers a procedure to evaluate deflection using effective moment of inertia at cracked section, which has been known as Branson's equation in ACI. Branson's equation was derived from statistical analysis of maximum deflection of flexural members, but is somewhat weak in no reflection of bond characteristics between reinforced bars and concrete, such as tension stiffening effect. Therefore, present code creates difference from actual deflection. In this study, experiments about deflection of RC beams was completed to compare domestic standard and Eurocode 2, which calculates deflection considering tension stiffening effect. Four RC beams were built and tested, and initial modulus of elasticity and tensile strength of concrete used in the test was calculated by each design standard.

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Correlation between Linear polymerization shrinkage & tooth cuspal deflection (교두변위와 선수축량의 연관성 분석)

  • Lee, Soon-Young;Park, Sung-Ho
    • Restorative Dentistry and Endodontics
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    • v.30 no.6
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    • pp.442-449
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    • 2005
  • The purpose of the present study was to evaluate the relationship between the amount of cuspal deflection and linear polymerization shrinkage in resin composite and polyacid modified resin composite, For cuspal defelction and shrinkage measurement, Dyract AP, Compoglass F, Z100, Surefil. Pyramid, Synergy Compact, Heliomolar and Heliomolar HB were used. For measuring polymerization shrinkage, a custom made linometer (R&B, Daejon, Korea) was used The amount of shrinkage among materials was compared using One-way ANOVA analysis and Tukey's test at the $95\%$ of confidence level For measuring cuspal deflection of teeth, standardized MOD cavities were prepared in extracted maxillary premolars. After a self-etching adhesive was applied, cavities were bulk filled with one of the felling materials. Fifteen teeth were used for each material. Cuspal deflection was measured by a custom made cuspal-deflection measuring device. One-way ANOVA analysis and Tukey's test were used to determine differences between the materials at the $95\%$ of confidence level, Correlation of polymerization shrinkage and cuspal deflection were analyzed by regression analysis. The amount of polymerization shrinkage from least to greatest was Heliomolar, Surefil < Heliomolar HB < Z100, Synergy Compact < Dyract AP < Pyramid, Compoglass F (p<0.05). The amount of cuspal deflection from least to greatest was Z100, Heliomolar, Heliomolar HB, Synergy Compact Surefil < Compoglass F < Pyramid, Dyract AP (p < 0.05). The amount of polymerization shrinkage and cuspal deflection showed a correlation (p<0.001).