• Title/Summary/Keyword: Wood composites

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A Study on the Development of Bamboo/PLA Bio-composites for 3D Printer Filament (3D 프린터 필라멘트 제작용 대나무/PLA 바이오복합재료 개발 연구)

  • Shin, Yoon Jung;Yun, Hyeon Ju;Lee, Eun Ju;Chung, Woo Yang
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.1
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    • pp.107-113
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    • 2018
  • In this study, the 3D printer filaments were manufactured by using the representative eco-friendly material, bio-composite. Bio-composites were made by incorporating biodegradable polymer of poly lactic acid (PLA) as the matrix and bamboo flour as the filler. The bamboos which were used in this experiment are Phyllostachys bambusoides, Phyllostachys nigra var. henonis, and Phyllostachys pubescen grown in Damyang district in Korea, and the mixture ratio between bamboo flour and PLA were set 10/90, 20/80, 30/70 by weight standard. Also, tensile strength of bamboo/PLA bio-composites manufactured with three kinds of bamboo were estimated and compared. In this result, the highest estimated bio-composites was Phyllostachys bambusoides flour/PLA which mixture ratio was 10/90, that is, it was the most suitable bamboo/PLA bio-composites for manufacturing 3D printer filament.

Recycled Polypropylene (PP) - Wood Saw Dust (WSD) Composites : The Effect of Acetylation on Mechanical and Water Absorption Properties

  • Khalil, H.P.S.A.;Shahnaz, S.B. Sharifah;Ratnam, M.M.;Issam, A.M;Ahmad, Faiz;Fuaad, N.A Nik
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.10-21
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    • 2006
  • Recycled polypropylene (RPP) - Wood Saw Dust (WSD) composites with and without acetylation of filler were produced at different filler loading (15%, 25%, 35% and 45% w/w) and filler size (300, 212 and $100{\mu}m$). The RPP-WSD was compounded using a Haake Rheodrive 500 twin screw compounder at $190^{\circ}C$ at 8 MPa for 30 minutes. The mechanical properties and water absorption properties of modified and unmodified WSD-PP composites were investigated. Acetylation of WSD improved the mechanical and water absorption characteristic of composites. The decrease of filler size (300 to $100{\mu}m$) of the unmodified and acetylated WSD showed increase of tensile strength and impact properties. The composites exhibited higher tensile modulus properties as the filler loading increased (15% to 45%). However tensile strength, elongation at break and impact strength showed the opposite phenomenon. Water absorption increased as the mesh number and filler loading increased. With acetylation, lower moisture absorption was observed as compared to unmodified WSD. The failure mechanism from impact fracture of the filler-matrix interface with and without acetylation was analyzed using Scanning Electron Microscope (SEM).

Mechanical Properties of Wood-Fiber Thermoplastic Composites (목섬유(木纖維)와 열가소성(熱可塑性) 플라스틱 복합재료(複合材料)의 기계적(機械的) 성질(性質))

  • Park, Byung-Dae;Lim, Kie-Pyo;Kim, Yoon-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.2
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    • pp.46-53
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    • 1994
  • This study was conducted to investigate a feasibility of manufacturing wood fiber thermoplastic composites and to evaluate their mechanical properties. Wood fiber as a potential reinforcing filler was compounded with two thermoplastics (polypropylene and high density polyethylene) in high intensity thermokinetic plastic mixer aided with a wetting agent. It was found that wood fiber thermoplastic composites could be manufactured by injection molding process. The tensile and flexural strength of injection molded specimens were improved greatly with increasing wood fiber concentration. Tensile and flexural modulus increased proportionately with wood fiber concentration. Wood fiber provided reinforcement with thermoplastics in terms of strength and modulus. However, the percent elongation at break and energy to break were reduced with increasing wood fiber loadings. Impact strength also showed similar trend.

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Effects of Nanoclay and Glass Fiber on the Microstructural, Mechanical, Thermal, and Water Absorption Properties of Recycled WPCs

  • Seo, Young-Rok;Kim, Birm-June;Lee, Sun-Young
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.4
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    • pp.472-485
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    • 2019
  • When wood plastic composites (WPCs) have been used for a certain period of time, they become waste materials and should be recycled to reduce their environmental impact. Waste WPCs can be transformed into reinforced composites, in which fillers are used to improve their performance. In this study, recycled WPCs were prepared using different proportions of waste WPCs, nanoclay, and glass fiber. The effects of nanoclay and glass fiber on the microstructural, mechanical, thermal, and water absorption properties of the recycled WPCs were investigated. X-ray diffraction showed that the nanoclay intercalates in the WPCs. Additionally, scanning electron micrographs revealed that the glass fiber is adequately dispersed. According to the analysis of mechanical properties, the simultaneous incorporation of nanoclay and glass fiber improved both tensile and flexural strengths. However, as the amount of fillers increases, their dispersion becomes limited and the tensile and flexural modulus were not further improved. The synergistic effect of nanoclay and glass fiber in recycled WPCs enhanced the thermal stability and crystallinity ($X_c$). Also, the presence of nanoclay improved the water absorption properties. The results suggested that recycled WPCs reinforced with nanoclay and glass fiber improved the deteriorated performance, showing the potential of recycled waste WPCs.

Combustion Characteristics and Thermal Properties for Wood Flour-High Density Polyethylene Composites (목분-고밀도폴리에틸렌 복합체의 연소성 및 열적특성)

  • Shin, Baeg-Woo;Chung, Kook-Sam
    • Fire Science and Engineering
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    • v.26 no.1
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    • pp.89-95
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    • 2012
  • In this study, we were manufactured wood flour-HDPE composites by modular co-rotating twin screw extruder with L/D ratio of 42. We was measured cone calorimeter test and thermogravimetric analysis (TGA) to find the combustion characteristics and thermal properties for wood flour-HDPE composites. We then evaluated the effect of three additive-type flame retardants on fire resistance performance. The cone calorimeter test showed that the heat release rate (HRR) of untreated composites was the highest Peak HRR ($446.6kW/m^2$) as well as Mean HRR ($185.5kW/m^2$). From the TGA, it was shown that composites added flame retardants began early thermal decomposition and improved thermal stability.

Characterization and Properties of Composites of Woodflour and Polylactic Acid

  • Febrianto, Fauzi;Yoshioka, Mariko;Nagai, Yuko;Syafii, Wasrin;Shiraishi, Nobuo
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.67-78
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    • 2006
  • Modification of polylactic acid (PLA) and 10% maleic anhydride (MAH) with 15% dicumyl peroxide (DCP) based on MAH weight was conducted in the kneader at $160^{\circ}C$ and 30~70 rpm, for 15 min. The resulting MAH-modified PLA (PLA-MA) was then evaluated as a compatibilizer for PLA-wood flour (WF) composites. The FTIR and $^1H$-NMR analysis gave evidence of PLA-MA formation. After kneading and reacting with MAH and DCP, the number (Mn) and the weight average (Mw) molecular weights of PLA decreased as compared to the original PLA. The presence of WF in the composites decreased the tensile strength and several other physical properties. The higher the WF loading resulted in the greater the reduction of tensile strength. An addition of 10% PLA-MA as a compatibilizer to the composites improved the tensile strength and several other physical properties, increased the flow temperature, and decreased the melt viscosity. The improved composite revealed 1.42 times increased in tensile strength but not over PLA alone, and absorbed considerably less water compared to those of the composites free-compatibilizer.

A study on the Effect of Coupling Agents on the Mechanical Properties of WPC (WPC제조시 coupling agent가 기계적 물성에 미치는 영향에 관한 연구)

  • Sin, Gyeong-Seop;Hwang, Taek-Seong
    • Korean Journal of Materials Research
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    • v.8 no.12
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    • pp.1077-1081
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    • 1998
  • Wood powder as reinforcing fillers and polyethylene as a matrix have been used for wood plastic composites (WPC). In preparing WPC, counting agents (such as MA and MAOMS) were also used in order to improve the bonding force between matrix and fillers. In this study, the effect of wood powder, MA, MAOMS concentration on the mechanical properties and interface phenomena on the composites was evaluated The tensile strength of 3wt% MA-treated composites reached its maximum value of 25.91MPa while 3wt% MAOMS-treated composites attained the maximum value of 22.48MPa. The maximum impact strength of MA and MAMOS-treated composites were 44.38J/m and 36.09J/m, respectively, when 3wt% of coupling agent was introduced.

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Mechanical Properties of Cork Composite Boards Reinforced with Metal, Glass Fiber, and Carbon Fiber

  • Min-Seong, CHA;So-Jeong, YOON;Jin-Ho, KWON;Hee-Seop, BYEON;Han-Min, PARK
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.6
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    • pp.427-435
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    • 2022
  • For effective applicability of reinforced cork, cork composites reinforced with metal, glass fiber, and carbon fiber were developed, and the effects of the reinforcing materials on the mechanical properties of cork composites were investigated. The bending moduli of elasticity (MOE) of cork composites were in the 32.7-35.9 MPa range, while the bending strength values were in the 1.62-1.73 MPa range. The strength performance decreased in the order cork-metal > cork-carbon fiber > cork-glass fiber. The bending MOEs were improved by 29%-41% compared with simple cork boards, while the bending strengths of reinforced cork were 35%-45% higher. The strength performance significantly improved following the incorporation of thin mesh materials into the middle layer of the studied cork composites. The bending strains of the cork composites were remarkably higher compared with oak wood, making them promising for applications that require bending processing, such as curved jointing. The internal bond strengths of the cork composites were 0.26-0.44 MPa, approximately 0.36-0.60 times lower compared with medium-density fiber boards.

Water Absorption of Wood Flour-Polypropylene Composites: Effects of Wood Species, Filler Particle Size and Coupling Agent (목분-폴리프로필렌 복합재의 수분흡수율 : 목재수종, 충진제 입자크기 및 상용화제의 영향)

  • Kang, In-Aeh;Lee, Sun-Youn;Doh, Geum-Hyun;Chun, Sang-Jin;Yoon, Seung-Lak
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.4
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    • pp.298-305
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    • 2010
  • The effects of wood species, chemical components, filler loading level, filler particle size, and coupling agent on the water absorption property of the wood flour filled polypropylene (PP) composites were investigated in this study. After 500, 1,000, 1,500, 2,000, 2,500 and 3,000 hr water immersion, Quercus (Quercus accutisima Carr.) and Maackia (Maackia amuresis Rupr. et Maxim) showed significantly lower water absorption properties compared to Larix (Larix kaempferi Lamb.). As wood flour loading increases from 10 to 50 wt%, most wood species showed increased water absorption after a given immersion period. Particle size of wood flour proved to have very significant effects on water absorption of the composites. The effect of coupling agent was positive in terms of lowering water absorption of the composites. As the treatment level of coupling agent increases, the water absorption of the composites decreases. The lowest water absorption was obtained at the lower wood flour loading (Maackia), smaller particle size and by the addition of coupling agent. Thickness swelling of the composites shows close dependency on water absorption.