• Title/Summary/Keyword: Wire detecting system

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Development of Nondestructive Detecting System for Elevator Wire Ropes using Hall-effect Sensors (Hall 센서를 이용한 엘리베이터 와이어 로프의 비파괴 검출시스템의 개발)

  • Kim, Sung-Duck
    • Journal of Sensor Science and Technology
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    • v.10 no.1
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    • pp.33-41
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    • 2001
  • Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

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A Study on Crane Wire Rope Flaws Signal Processing Using Discrete Wavelet Transform (Wavelet 변환을 이용한 크레인 와이어 로프 결함 신호처리에 관한 연구)

  • Min, Jeong-Tak;Sohn, Dong-Seop;Lee, Jin-Woo;Lee, Kwon-Soon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.11a
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    • pp.155-159
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    • 2002
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, wire rope of crane is important component to container transfer. If it happens wire rope failures in operating, it may lead to safety accident, economic power loss by productivity decline, competitive power decline of container terminal and so on. To solve this problem, we developed wire rope fault detecting system as a portable instrument, and this system is consisted of 3 parts that fault detecting part using hall sensor, permanent magnets and analog unit, and digital signal processing part using data acquisition card, monitoring part using wavelet transform, denoising method. In this paper, a wire rope is scanned by this system after makes several broken parts on the surface of wire rope artificially. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. In practical applications of denoising, it is shown that wavelet pursue it with little information loss and smooth signal display. It is verified that the detecting system by denoising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension of wire ropes exchange period and could competitive power. Also, this system is possible to apply in several fields like that elevator, lift and so on.

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Intelligent Diagnosis System Based on Fuzzy Classifier (퍼지 분류기 기반 지능형 차단 시스템)

  • Sung, Hwa-Chang;Park, Jin-Bae;So, Jea-Yun;Joo, Young-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.4
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    • pp.534-539
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    • 2007
  • In this paper, we present the development of an intelligent diagnosis system for detecting faults of the low voltage wires. The wire detecting system based on the Time-Frequency Domain Reflectometry (TFDR) algorithm shows the condition of the wires. We analyze the reflected signal which is sent from the wire detecting system and classify the fault type of the wires by using the intelligent diagnosis system. Through the TFDR, generally, the conditions of the wires are classified into the three types - damage, open and short. In order to classify the fault type efficiently, we use the fuzzy classifier which is represented as IF-THEN rules. Finally, we show the utility of the proposed algorithm by performing the simulation which is based on the data of the coaxial cable.

Development of Real-time Remote Detection System for Crane Wire Rope Defect (크레인 와이어 로프의 실신간 원격 결함탐지 시스템 개발)

  • Lee Kwon Soon;Suh Jin Ho;Min Jeong Tak;Lee Young Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.53-60
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    • 2005
  • The wire rope of container crane is a important component to container transfer system and is used in a myriad of various applications such as elevator, mine hoist, construction machinery, and so on. If it happen wire rope failures in operating, it may lead to the safety accident and economic loss, which is productivity decline, competitive decline of container terminal, etc. To solve this problem, we developed the active and portable wire rope fault detecting system. The developed system consists of three parts that are the fault detecting, signal processing, and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. Therefore we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. As experimental result, we can reduce the expense for container terminal because of extension of exchange period of wire rope for container crane and this system is possible to apply in several fields to use wire rope.

Detection and Localization of Neutral Wire Defect of XLPE Power Cable Based on The Time-Frequency Domain Reflectometry (시간-주파수 영역 반사파 계측법 기반 XLPE 전력 케이블의 중성선 결함 위치 측정 연구)

  • Lee, Chun-Ku;Kwak, Ki-Seok;Yoon, Tae-Sung;Park, Jin-Bae
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1790-1791
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    • 2011
  • In this paper, the diagnosis system for detecting and localizing the neutral wire defect in an energized XLPE power cable is proposed. The neutral wire defect is detectd and localized by the time-frequency domain reflectometry. To extract the reflected signal from the neutral wire defect, the adaptive RLS filtering is introduced. To verify the proposed method, the experiments for detecting and localizing neutral wire defect in active XLPE power cable is conducted.

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A Study on Development of Remote Crane Wire Rope Flaws Detection Systems (원격 크레인 와이어 로프 결함 탐지 시스템 개발에 관한 연구)

  • Min, Jeong-Tak;Lee, Jin-Woo;Lee, Kwon-Soon
    • Journal of Navigation and Port Research
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    • v.27 no.1
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    • pp.97-102
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    • 2003
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, the wire rope of crane is important component to container transfer. If it happens wire rope failures during the operation, it may lead to safety accident, economic loss by productivity decline and so on. To solve this problem, we developed remote wire rope fault detecting system, and this system is consisted of 3 parts that portable fault detecting part, signal processing part and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data. It is verified that the detecting system by de-noising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension fo wire ropes exchange period and could competitive power. Also, this system is possible to apply in several field such as elevator, lift and so on.

Development of a Technique for Detection of Contact Wire Wear using High-Speed Camera (고속카메라를 이용한 전차선 마모 검측 영상처리 알고리즘 개발)

  • Park, Young;Cho, Yong-Hyeon;Cho, Chul-Jin;Kim, Won-Ha
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.8
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    • pp.632-637
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    • 2010
  • The measurement of contact wire wear in electric railways is one of the key test parameters to increase speed and maintain safety in electric railways. Wear caused by continuous interaction between pantographs and contact wires has a negative effect on current collection quality and severely damaged contact wires might cause hazardous accidents. This paper introduces a non-contact optical-based contact wire wear measuring system that will replace conventional wear detecting methods conducted by maintenance vehicles or workers. The system is implemented by high-speed cameras that can collect images of contact wires during vehicle operation, a laser used to create images profile of the contact wire surface, and a computer used to process the collected images. The proposed system is designed to assist maintenance of overhead contact lines by creating geometrically plotted images of contact wires to detect contact wire wear during operation on conventional lines or high-speed lines.

System of gas sensor for conbinating wire and wireless using Internet of Things (IOT기술을 이용한 유무선 통합 가스검출 시스템 구현)

  • Bang, Yong-Ki;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.17 no.4
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    • pp.297-304
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    • 2015
  • This study concerns the integrated gas sensor system of wire and wireless communication by using IoT(Internet of Things) technology. First, communication part is that it delivers the detection information, which transferred by wire or wireless communication and required control procedure based on a wireless module that receives the gas leakage information from wired or wireless detector, to administrator or user's terminal. Second, receiver part is that it shows the location and information, which received from the wired detector formed by a detecting sensor's node as linking with the communication part, and transfers these to the communication part. Third, wireless detector formed as a communication module of a detecting sensor node is that it detects gas leakage and transfers the information through wireless as a packet.Fourth, wired detector communicated with the receiver part and formed as a communication module of a detecting sensor node is that it detects gas leakage, transfers and shows the information as a packet. Fifth, administrator's terminal is that it receives gas leakage information by the communication part, transfers the signal by remote-control, and shut off a gas valve as responding the information. Sixth, database is that it is connected with the communication part; it sets and stores the default values for detecting smoke, CO., and temperature; it transfers this information to the communication part or sends a gas detecting signal to user's terminal. Seventh, user's terminal is that it receives each location's default value which stored and set at the database; it manages emergency situation as shutting off a gas valve through remote control by corresponding each location's gas leakage information, which transferred from the detector to the communication part by wireless.It is possible to process a high quality data regarding flammable or toxic gas by transferring the data, which measured by a sensor module of detector, to the communication part through wire and wireless. And, it allows a user to find the location by a smart phone where gas leaks. Eventually, it minimizes human life or property loss by having stability on gas leakage as well as corresponding each location's information quickly.

Ultrasonic guided wave approach incorporating SAFE for detecting wire breakage in bridge cable

  • Zhang, Pengfei;Tang, Zhifeng;Duan, Yuanfeng;Yun, Chung Bang;Lv, Fuzai
    • Smart Structures and Systems
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    • v.22 no.4
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    • pp.481-493
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    • 2018
  • Ultrasonic guided waves have attracted increasing attention for non-destructive testing (NDT) and structural health monitoring (SHM) of bridge cables. They offer advantages like single measurement, wide coverage of acoustical field, and long-range propagation capability. To design defect detection systems, it is essential to understand how guided waves propagate in cables and how to select the optimal excitation frequency and mode. However, certain cable characteristics such as multiple wires, anchorage, and polyethylene (PE) sheath increase the complexity in analyzing the guided wave propagation. In this study, guided wave modes for multi-wire bridge cables are identified by using a semi-analytical finite element (SAFE) technique to obtain relevant dispersion curves. Numerical results indicated that the number of guided wave modes increases, the length of the flat region with a low frequency of L(0,1) mode becomes shorter, and the cutoff frequency for high order longitudinal wave modes becomes lower, as the number of steel wires in a cable increases. These findings were used in design of transducers for defect detection and selection of the optimal wave mode and frequency for subsequent experiments. A magnetostrictive transducer system was used to excite and detect the guided waves. The applicability of the proposed approach for detecting and locating wire breakages was demonstrated for a cable with 37 wires. The present ultrasonic guided wave method has been found to be very responsive to the number of brokenwires and is thus capable of detecting defects with varying sizes.