• 제목/요약/키워드: Width Spread

검색결과 171건 처리시간 0.022초

열간압연시 폭퍼짐 보상을 통한 폭정밀도 개선연구 (Precise width control through the width spread compensation in hot strip mill)

  • 천명식;이준정;문영훈
    • 소성∙가공
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    • 제8권2호
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    • pp.200-207
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    • 1999
  • To increase dimensional accuracy of strip width, model to compensate width spread during roughing mill has been developed. To measure the amount of width spread during the production rolling more precisely, special roughing rolling procedures for the horizontal rolling and dog-bone rolling were designed in the actual production mill. From the operational data analysis, it is known that the prime factors influencing on the width spread were strip width, strip thickness, edging amount, number of pass and type of edger roll etc., Based upon the statistical analysis of rolling data, new models which can predict width spread during horizontal rolling and dog-bone rolling were developed and tested on the actual processing conditions for the reliability. The application test showed that newly developed model gave fairly accurate predictions on the width spread during roughing passes.

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열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구 (The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling)

  • 전준배;이경훈;한진규;정진우;김형진;김병민
    • 소성∙가공
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    • 제25권4호
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

스프링강의 판압연시 폭확대에 관한 연구 (A Study on the Width Spread in Flat Rolling of Spring Steel)

  • 박재석;최운;남승의
    • 소성∙가공
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    • 제4권2호
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    • pp.151-158
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    • 1995
  • In this study, the width spreads of spring steel including Mn-Cr steel(SUP 9A), Mn-Cr-V steel(SUP 11A), and Si-Cr steel(SAE 9254) and were investigated under different reduction ratios and thickness-width ratios friction coefficients. The experimental results were compared with the theoretical prediction by the Ekelund equation, Geuze equations, etc. The width spreads of the three spring steels were found to be 10-15% larger than mild steel, and the optimal reduction ratio for the spring steel was found in a range from 20 to30%. Among the spring steels, the width spread of Mn-Cr-V steel was measured to be the largest followed by those of Si-Cr steel and Mn-Cr steel. It was found that the width spread increased with friction coefficient, width-thickness ratio and reduction ratio as predicted. However, the theoretical predictions revealed smaller width spread than the experimental results. This finding indicates that the coefficients of the width spread of the theoretical models need to be modified in order to predict the actual behavior of the width spreading of the spring steels. In this study, the coefficients of width spread of the Geuze equation were determined from the experimental results.

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각재의 냉간 2단 압연에 있어서의 폭 증가율에 관한 연구 (A Study on Width Spread in 2-High Rolling of Rectangular Bars)

  • 윤상건;김동원;인정제
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.831-836
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    • 1989
  • 본 연구에서는 이에 대한 검토를 하기 위하여, Kato의 속도장을 수정하여 수치게산한 폭 증가율과 알루미늄을 재료로 실험한 결과를 비교하고, 마찰비와 판폭비 및 압하율의 변화에 따른 폭 증가율의 영향에 대하여 고찰하였다.

형상 엣저 롤을 이용한 열간 조압연 공정의 슬래브 폭 퍼짐 예측 모델 (A Model for Slab Width Spread during Hot Rough Rolling Using a Profiled Edger Roll)

  • 이경훈;한진규;유광현;김형진;김병민
    • 소성∙가공
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    • 제25권2호
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    • pp.102-108
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    • 2016
  • The aim of the current study was to develop an advanced prediction model for the slab width spread during hot rough rolling. Rough rolling consists of both vertical rolling using a set of profiled edger rolls and horizontal rolling using a set of plain work rolls. FE-simulations were performed to investigate the influences of process variables such as initial slab width, initial thickness, sizing draft, edger roll draft and work roll draft on the final slab width variation. From a statistical analysis of the simulation results, an advanced model, which can predict the slab width spread during the edger rolling and horizontal rolling, was developed. The experimental hot rolling trials showed that the newly developed model provided fairly accurate predictions on the slab width spread during hot rough rolling process using a profiled edger rolls.

조압연 공정의 판 폭 퍼짐 예측 모델 - Part I : 도그 본 형상에 적용 (A New Model for Predicting Width Spread in a Roughing Mill - Part I: Application to Dog-bone Shaped Inlet Cross)

  • 이동훈;이경보;황상무
    • 소성∙가공
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    • 제23권3호
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    • pp.139-144
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    • 2014
  • In the current study, we present a new model for predicting width spread of a slab with a dog-bone shaped cross section during rolling in the roughing train of a hot strip mill. The approach is based on the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. The upper bound theorem is used for calculating the width spread of the slab. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) process simulations.

조압연 공정의 판 폭 퍼짐 예측 모델 - Part II : 평판에의 적용 (A New Model for Predicting Width Spread in a Roughing Mill - Part II: Application to Flat Rolling)

  • 이동훈;이경보;황상무
    • 소성∙가공
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    • 제23권3호
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    • pp.145-150
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    • 2014
  • Precision control of the slab is crucial for product quality and production economy in hot strip mills. The current study presents a new model for predicting width spread of a slab with a rectangular cross section during roughing. The model is developed on the basis of the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. This model incorporates the effect of process variables such as the shape factor and the ratio of width to thickness. We compare the results of this model to 3-D finite element (FE) process simulations and also to results from a previous study.

열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성 (Plastic characteristic analysis of width reduction process in hot roughing mill)

  • 허수진;이상호;변상민;박해두;이종빈;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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화재시뮬레이션(FDS)을 이용한 Double Skin 연소확대 위험에 관한 고찰 (Analysis for Fire Spread through Double Skin Facade System with FDS)

  • 허윤택;박창복;성준식;윤명오
    • 한국화재소방학회논문지
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    • 제23권5호
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    • pp.110-116
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    • 2009
  • 본 연구는 Double Skin System의 화재 전파 위험성을 전산유체역학모델인 FDS를 이용하여 평가하였다. 화재모델링을 구현하기 위해 오피스 용도의 단위 구획공간을 화재지역으로 선정하였으며, 화재시나리오는 외창으로의 연소확대 위험 분석을 위하여 일반적으로 많이 설치되는 시스템조건들을 Case로 선정하여 분석하였다. 본 연구의 목적은 일반적으로 많이 사용되는 Double Skin System의 설치 간격에 따른 건물상층부로의 화재확대 위험성을 평가하고, 이에 따른 방화대책 등을 수립하는데 있다. 해석 결과, 더블스킨 중간층 간격이 넓을수록 상부층으로 연소확대 영향이 작은 것을 확인할 수 있었으며, 중간층 간격이 1m 미만인 경우는 발화층 상부 2개층으로 연소확대가 예상되므로 층간연소 확대 방지 시스템이 요구됨을 알 수 있다.

롤투롤 그라비어 방식의 인쇄 전극 저항 최소화를 위한 실험계획법 적용 인쇄 공정 조건 최적화 (Optimization of Printing Conditions Using Design Experiments for Minimization of Resistances of Electrodes in Roll-to-roll Gravure Printing Process)

  • 이상윤;김철;김충환
    • 한국생산제조학회지
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    • 제26권4호
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    • pp.351-356
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    • 2017
  • The resistance of printed patterns for electrodes fabricated using printing technology should be minimized. This parameter depends on the pattern width and thickness; however, from the viewpoint of printability, the printed patterns should be printed at the designed width. The resistance of the printed patterns as well as printability is affected by various printing conditions. In this paper, the printing condition is optimized to minimize the resistance of electrodes printed by the roll-to-roll gravure method. This is done by considering the spread ratio of pattern width as a parameter of printability using design experiments. The drying temperature, dryer fan speed, and printing speed are selected as effective factors for the experiment objective. The optimized conditions are obtained and reproducibility test using these demonstrates that the optimized conditions can produce low-resistance electrodes for printability of the pattern width.