A Study on Width Spread in 2-High Rolling of Rectangular Bars

각재의 냉간 2단 압연에 있어서의 폭 증가율에 관한 연구

It was found that the effect of the friction between the roll and the workpiece on the spread ratio in flat rolling processes varies with the width-to-height ratio and the reduction in height by Tozawa, Oh and kobayashi numerically. In the present study, the barrelling profile accompanying the width spread was predicted by using the energy method proposed by Kato, which is known to be one of the most advanced method for the three dimensional analysis of the rolling process. The modified velocity field was applied to compute the width spread and the result was verified by experiments. the analysis by the energy method gave the result that the spread ratio increases with the friction factor when the width-to-height ratio is 1 and decreases when the ratio is larger then 2, being consistent with the results of Tozawa and Oh. Nevertheless the cold rolling experiment for pure aluminium showed that the spread ratio decreases with the increasing friction factor irrespective of the width-to-hight ratio.

본 연구에서는 이에 대한 검토를 하기 위하여, Kato의 속도장을 수정하여 수치게산한 폭 증가율과 알루미늄을 재료로 실험한 결과를 비교하고, 마찰비와 판폭비 및 압하율의 변화에 따른 폭 증가율의 영향에 대하여 고찰하였다.