• Title/Summary/Keyword: Width Spread

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Precise width control through the width spread compensation in hot strip mill (열간압연시 폭퍼짐 보상을 통한 폭정밀도 개선연구)

  • 천명식;이준정;문영훈
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.200-207
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    • 1999
  • To increase dimensional accuracy of strip width, model to compensate width spread during roughing mill has been developed. To measure the amount of width spread during the production rolling more precisely, special roughing rolling procedures for the horizontal rolling and dog-bone rolling were designed in the actual production mill. From the operational data analysis, it is known that the prime factors influencing on the width spread were strip width, strip thickness, edging amount, number of pass and type of edger roll etc., Based upon the statistical analysis of rolling data, new models which can predict width spread during horizontal rolling and dog-bone rolling were developed and tested on the actual processing conditions for the reliability. The application test showed that newly developed model gave fairly accurate predictions on the width spread during roughing passes.

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The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling (열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구)

  • Jeon, J.B.;Lee, K.H.;Han, J.G.;Jung, J.W.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

A Study on the Width Spread in Flat Rolling of Spring Steel (스프링강의 판압연시 폭확대에 관한 연구)

  • Park, Jae-Suk;Choi, Woon;Nam, Seung-Eui
    • Transactions of Materials Processing
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    • v.4 no.2
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    • pp.151-158
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    • 1995
  • In this study, the width spreads of spring steel including Mn-Cr steel(SUP 9A), Mn-Cr-V steel(SUP 11A), and Si-Cr steel(SAE 9254) and were investigated under different reduction ratios and thickness-width ratios friction coefficients. The experimental results were compared with the theoretical prediction by the Ekelund equation, Geuze equations, etc. The width spreads of the three spring steels were found to be 10-15% larger than mild steel, and the optimal reduction ratio for the spring steel was found in a range from 20 to30%. Among the spring steels, the width spread of Mn-Cr-V steel was measured to be the largest followed by those of Si-Cr steel and Mn-Cr steel. It was found that the width spread increased with friction coefficient, width-thickness ratio and reduction ratio as predicted. However, the theoretical predictions revealed smaller width spread than the experimental results. This finding indicates that the coefficients of the width spread of the theoretical models need to be modified in order to predict the actual behavior of the width spreading of the spring steels. In this study, the coefficients of width spread of the Geuze equation were determined from the experimental results.

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A Study on Width Spread in 2-High Rolling of Rectangular Bars (각재의 냉간 2단 압연에 있어서의 폭 증가율에 관한 연구)

  • 윤상건;김동원;인정제
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.831-836
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    • 1989
  • It was found that the effect of the friction between the roll and the workpiece on the spread ratio in flat rolling processes varies with the width-to-height ratio and the reduction in height by Tozawa, Oh and kobayashi numerically. In the present study, the barrelling profile accompanying the width spread was predicted by using the energy method proposed by Kato, which is known to be one of the most advanced method for the three dimensional analysis of the rolling process. The modified velocity field was applied to compute the width spread and the result was verified by experiments. the analysis by the energy method gave the result that the spread ratio increases with the friction factor when the width-to-height ratio is 1 and decreases when the ratio is larger then 2, being consistent with the results of Tozawa and Oh. Nevertheless the cold rolling experiment for pure aluminium showed that the spread ratio decreases with the increasing friction factor irrespective of the width-to-hight ratio.

A Model for Slab Width Spread during Hot Rough Rolling Using a Profiled Edger Roll (형상 엣저 롤을 이용한 열간 조압연 공정의 슬래브 폭 퍼짐 예측 모델)

  • Lee, K.H.;Han, J.G.;Yoo, K.H.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.102-108
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    • 2016
  • The aim of the current study was to develop an advanced prediction model for the slab width spread during hot rough rolling. Rough rolling consists of both vertical rolling using a set of profiled edger rolls and horizontal rolling using a set of plain work rolls. FE-simulations were performed to investigate the influences of process variables such as initial slab width, initial thickness, sizing draft, edger roll draft and work roll draft on the final slab width variation. From a statistical analysis of the simulation results, an advanced model, which can predict the slab width spread during the edger rolling and horizontal rolling, was developed. The experimental hot rolling trials showed that the newly developed model provided fairly accurate predictions on the slab width spread during hot rough rolling process using a profiled edger rolls.

A New Model for Predicting Width Spread in a Roughing Mill - Part I: Application to Dog-bone Shaped Inlet Cross (조압연 공정의 판 폭 퍼짐 예측 모델 - Part I : 도그 본 형상에 적용)

  • Lee, D.H.;Lee, K.B.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.23 no.3
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    • pp.139-144
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    • 2014
  • In the current study, we present a new model for predicting width spread of a slab with a dog-bone shaped cross section during rolling in the roughing train of a hot strip mill. The approach is based on the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. The upper bound theorem is used for calculating the width spread of the slab. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) process simulations.

A New Model for Predicting Width Spread in a Roughing Mill - Part II: Application to Flat Rolling (조압연 공정의 판 폭 퍼짐 예측 모델 - Part II : 평판에의 적용)

  • Lee, D.H.;Lee, K.B.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.23 no.3
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    • pp.145-150
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    • 2014
  • Precision control of the slab is crucial for product quality and production economy in hot strip mills. The current study presents a new model for predicting width spread of a slab with a rectangular cross section during roughing. The model is developed on the basis of the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. This model incorporates the effect of process variables such as the shape factor and the ratio of width to thickness. We compare the results of this model to 3-D finite element (FE) process simulations and also to results from a previous study.

Plastic characteristic analysis of width reduction process in hot roughing mill (열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성)

  • Heo, Su-Jin;Lee, Sang-Ho;Byun, Sang-Min;Park, Hae-Do;Lee, Jong-Bin;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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Analysis for Fire Spread through Double Skin Facade System with FDS (화재시뮬레이션(FDS)을 이용한 Double Skin 연소확대 위험에 관한 고찰)

  • Huh, Yoon-Taek;Park, Chang-Bok;Sung, June-Shik;Yoon, Myong-O
    • Fire Science and Engineering
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    • v.23 no.5
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    • pp.110-116
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    • 2009
  • This study is related with fire risk assessment for fire and smoke spread of double skin facade system by use of FDS (Fire Dynamics Simulator) which is a computational fluid dynamics (CFD) model of fire-driven fluid flow. For the study, fire scenario is intended to evaluate the impact of a fire spread for glazed office building. The major purpose of this study is to analyze the fire risk depending on the width of between inner skin and outer skin and to present fire prevention method regarding double skin facade system. The result of analysis presents fire spread more vertically as intermediate space becomes narrow. It is anticipated that fire can spread upper 2 stories above the fire floor if intermediate space with not more than 1m width. Therefore, prevention of vertical fire spread is required.

Optimization of Printing Conditions Using Design Experiments for Minimization of Resistances of Electrodes in Roll-to-roll Gravure Printing Process (롤투롤 그라비어 방식의 인쇄 전극 저항 최소화를 위한 실험계획법 적용 인쇄 공정 조건 최적화)

  • Lee, Sang Yoon;Kim, Cheol;Kim, Chung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.351-356
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    • 2017
  • The resistance of printed patterns for electrodes fabricated using printing technology should be minimized. This parameter depends on the pattern width and thickness; however, from the viewpoint of printability, the printed patterns should be printed at the designed width. The resistance of the printed patterns as well as printability is affected by various printing conditions. In this paper, the printing condition is optimized to minimize the resistance of electrodes printed by the roll-to-roll gravure method. This is done by considering the spread ratio of pattern width as a parameter of printability using design experiments. The drying temperature, dryer fan speed, and printing speed are selected as effective factors for the experiment objective. The optimized conditions are obtained and reproducibility test using these demonstrates that the optimized conditions can produce low-resistance electrodes for printability of the pattern width.