• Title/Summary/Keyword: Wheel-rail Contact

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The research on wear simulation between wheel and rail for Korea High Speed Railway (고속철도 차량의 차륜과 레일간의 마모 예측)

  • Choi Jeung-Hum;Moon Tai-Seon;Kim Ki-Hwan;Han Dong-Chul
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.369-376
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    • 2003
  • The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics characteristics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed and various level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

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A geometrical review on the wear of rail and KTX wheel (레일과 차륜의 마모에 대한 기하학적 검토)

  • ;;;;R. Farabet
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.442-449
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    • 2000
  • Before the complete construction of new high-speed line between Seoul and Pusan, KTX is going to operate on both new high-speed line between Seoul and Daegu and electrified conventional lines between Daegu and Pusan. Then, the wheels of KTX are going to operate on various rails such as KS50N and KS60 of conventional line as well as UIC60 of high-speed line. Also, conventional line will have a mixed traffic mode with various types of trains operating on it, such as Saemaul and Mugunghwa. Hence, this study reviews the wear phenomena of wheels and rails in geometrical point of view by comparing their profiles. The analyses of the results show that because UIC60 rail is designed for KTX, KS50N rail whose profile is similar to that of UIC60 will not have any impact on the shape of wheel wear. On the other hand, KS60 rail is expected to have partial wear on both the flange of KTX wheel and the gauge corner of the rail in the initial stages. However, the operation of the trains whose wheels have 1/20 conicity will cause partial sidewear on the inside of the rail and the movement of the contact point between KTX wheel and the rail toward the inside of the track. As a result, the flange wear of KTX wheel will be reduced and the formation of wear-equilibrium profile will be faster.

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A Study of Dynamic Characteristic Analysis Algorithm for Running Safety Assessment (주행안전성 평가를 위한 동특성 해석알고리즘 연구)

  • Chung J.D.;Han S.Y.;Chun H.J.;Pyun J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.411-412
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    • 2006
  • It is very difficult to analyze the dynamic characteristic because railway vehicle is a very complex system which are connected various mass element with railway vehicle system. To realize and analyze actual phenomenon has restriction that usual commercial software calculates creep force under creep theory about wheel-rail contact mechanism as basic analyzing, and approach about contact point are based on two dimensional non-linear contact theory and simplified Hertzian contact which considers just displacement change on the YZ plain. Therefore, to solve these problems there should be a new approach difference with existing one. In this research, a new algorithm for finding wheel-rail contact position, calculation method of contact force and applied force will be presented.

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Effects of Wheel Profile on KTX Dynamic Characteristics (차륜답면 형상변화에 따른 KTX의 동특성)

  • 장종기;이승일;최연선
    • Journal of the Korean Society for Railway
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    • v.7 no.3
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    • pp.259-263
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    • 2004
  • The running safety of a railway vehicle depends on the design parameters and contact condition between wheel and rail. In this study, the effect of the conicity of wheel tread is analyzed using ADAMS/RAIL software on running situation. Modal analysis shows in 0.6 Hz natural frequency of lateral mode in fully arranged the KTX cars. The excessive vibration of the tail cars occurs in the 17th car as the speed and the stiffness of the secondary suspension increases, and especially for 1/40 conicity of the GV40 wheel. Also, the analysis shows that combination of wheel profile, GV40 for power cars and XP55 for passenger cars can reduce the lateral vibration of the tail cars.

Effects of Metal Removal on Contact Fatigue Life (접촉표면 제거가 접촉피로수명에 미치는 영향평가)

  • Seo Jung-Won;Hur Hun-Mu;Kwon Suk-Jin;Goo Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.692-697
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    • 2004
  • Damage often occurs on the surface of railway wheel by wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue life by the metal removal of the contact surface were shown by many researchers, but it has not explained precisely why fatigue life increases or decreases. In this study, the effect of metal removal depth on the contact fatigue life for railway wheel has been evaluated by applying finite element analysis. It has been revealed that the residual stress and the plastic flow are the main factors determining the fatigue life. Finally, the contact fatigue life according to metal removal has been estimated.

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The Development of Program for Time Domain Simulation of Railway Dynamics (철도차량 동역학의 시간영역 시뮬레이션 프로그램 개발)

  • No, Chang-Su
    • 한국기계연구소 소보
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    • s.18
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    • pp.87-97
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    • 1988
  • The algorithm for relation of contact status, track shift, and contact force caused from wheel/rail contact geometry is presented. Grafting this algorithm into a algorithm of general program analyzing mechanical system, the program for time domain simulation of railway vehicle dynamics, called CASOTD, was developed. In addition, as applied example of CASOTD, the dynamic simulation of railway vehicle running on a rail joint and a irregularly alinemented rail is done in this paper.

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A New Algorithm of Dynamic Characteristic Analysis for Running Safety of Tilting Vehicle (틸팅차량 주행안전성을 위한 동특성 해석 알고리즘에 관한 연구)

  • Chung Jong-Duk;Chun Hong-Jung;Kim Sun-Cheol;Han Seok-Yoon
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.131-139
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    • 2005
  • It is very difficult to analyze the dynamic characteristic because tilting vehicle is a very complex system which are connected various mass element with tilting system. To realize and analyze actual phenomenon has restriction that usual commercial software calculates creep force under creep theory about wheel -rail contact mechanism as basic analyzing, and approach about contact point are based on two dimensional non-linear contact theory and simplified Hertzian contact which considers just displacement change on the YZ plain. Therefore, to solve these problems there should be a new approach difference with existing one. In this research, a new algorithm for finding wheel-rail contact position, calculation method of contact force and applied force will be presented.

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Study on the fatigue crack initiation life in rail wheel contact (철도차량용 휠과 레일의 피로균열시작 수명에 관한 연구)

  • 김태완;설광조;조용주
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.733-738
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    • 2002
  • In this study, contact fatigue in wheel-rail contact is simulated. It is necessary to calculate contact stress and subsurface stresses accurately to predict fatigue behavior. Contact stresses are obtained by contact analysis of semi-infinite solid based on influence function and subsurface stress field obtained by using rectangular patch solutions. Based on these stress values, several multiaxial high-cycle fatigue criteria are used and the critical loads corresponding to fatigue limits are calculated. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when friction coefficient exceeds a specific value for all of three fatigue criteria.

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Analysis of Wheel/Rail Contact Characteristics on a Turnout (분기구간에서의 차륜/레일 접촉특성 해석에 의한 탈선안전 연구)

  • Kim, Man-Chul;Hur, Hyun-Moo;Hur, Young-Chul;Han, Hyung-Suk
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.85-90
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    • 2006
  • The characteristics of geometric contact between the wheel and rail on the turnout must be precisely investigated to limit the speed of trains at a turnout. The characteristics of the contact have an effect on the derailment of trains at a turnout and maintenance of a turnout. In this paper, an analysis program for characterization of the contact on a turnout is first developed. With the developed program, the characteristics of geometric contact, including the contact during steady state running, were analyzed and discussed for improving the safety of trains.

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