• Title/Summary/Keyword: Welding Spatter

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A Study on Welding Performance Improvement of $CO_2$ Inverter Arc Welding Machine by Short Circuiting Delay Control and Arc Reignition Detection Control (단락지연제어 및 아크재생검출제어에 의한 $CO_2$ 인버터 아크 용접기의 용접성능향상에 관한 연구)

  • 고재석;김길남;채영민;이승요;이명언;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.3
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    • pp.272-280
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    • 2002
  • The recent research topics on $CO_2$ arc welding power supplies are focused mainly on the reduction of spatter generation. The method for reducing the spatters can be approached in several ways: finding the new materials fur consumable electrode and shielding gases, researching on the circuit topology and the controller. In this paper, the metal transfer and several control methods for the $CO_2$ GMAW were described. And it was proposed and compared with other schemes that the control method for reducing spatter by controlling the welding current when short-circuit and re-ignition.

Effect of Primer Coating Condition and Gap Clearance in $CO_2$ Laser Welding of Primer-coated Steel for Shipbuilding (조선용 프라이머 코팅강판의 $CO_2$ 레이저 용접에 있어서 프라이머 코팅 조건과 갭(Gap) 간극의 영향)

  • 길병래;장지연;김종도
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.1
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    • pp.109-115
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    • 2004
  • The spatter and porosity could be occurred during$CO_2$CW laser welding of Primer- coated steel for shipbuilding. This study has suggested an alternative idea by examining of weld-defect formation mechanism. The primer-coated plate induced the spatter humping bead and porosity and these are main part of the welding defect. attributed to the powerful vaporizing pressure of primer attached on the base metal The zinc of Primer has a boiling point that is the lower temperature than melting point of steel zinc vapor will build up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Therefore introducing a small gap clearance in the lap position. the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, we suggested the occurred and prevented mechanism of weld defects with searching the factor.

A Study on the High Dynamic Performance of the Inverter Arc Welder (인버터 아크용접기의 고성능제어에 관한 연구)

  • 김규식;정해천
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.40-44
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    • 1997
  • Along with the rapid growth in microelectronics and power electronics technologies, various advanced control methods have been successfully implemented in real time and shown to be useful in controlling CO2 arc welding systems with high dynamic performance. In this paper, the slope of welding currents is controlled not to be so high in the case of short circuit welding mode. This results in less spatter. In addition, the data-base is constructed for the optimal welding conditions.

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The Improvement of Welding Quality of Spot Welder Via an Instantaneous Power Contorl (순시전력 제어를 통한 스폿용접기의 용접품질 향상)

  • 김재문;원충연;최규하;김규식;목형수
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.558-562
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    • 1999
  • In this paper, the inverter spot welding system with high efficiency via an instantaneous power control is presented. In spot welding, instantaneous power control is utilized in order to attain less spatter and high welding performance. Also we proposed a PI controller for spot welder system using Evolution Strategy(ES) with varying search space. ES with varying search space which depends on fitness values at each generation is used to tune PI control parameters

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A Study on Instantaneous Output Current Control for Short-Circuit Mode Improvement of Inverter Arc Welding Machine (인버터 아크 용접기의 단락이행성능 개선을 위한 순시 출력전류제어에 관한 연구)

  • Chae, Yeong-Min;Go, Jae-Seok;Gu, Ja-Yeol;Mok, Hyeong-Su;Choe, Gyu-Ha;Kim, Hui-Jin
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.5
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    • pp.257-263
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    • 1999
  • Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables, The system designed in this study is a digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the resultant waveforms appeared to be pretty much the same as the intended one.

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