• 제목/요약/키워드: Welded structures

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An Experimental Study on the Fatigue Strength of Repair Welded Joints of Old Steel Bridge (신판교체 보수 용접부의 피로강도에 관한 실험적 연구)

  • Park Hyeon-Chan;Lee Jin-Hyeong;Kim Jae-Hwan;Jang Gap-Cheol;Jang Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.94-96
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    • 2006
  • Recently, steel structures have been increasing because of its brilliant features. In general, cracks and corrosion are produced due to the numerous environmental factors in steel structures. However, the validity of repair method for the damaged steel structures has not been fully verified because of its lack of safety and reliability after application. Moreover, repair method by welding inevitably involves cutting and welding processes and reliability for the safety during the processes has net been established yet. Therefore, this study carried out experiments on the fatigue strength of repair welded joints of old steel bridge to investigate the fatigue characteristics in the repair welded joints. Fatigue tests were conducted by 250kN capacity MIS with the frequency of 5Hz under amplitude loading. From the results, it is known that fatigue strength grade of the repair welded joints was satisfied with C grade which specification requires.

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Characteristics of Fatigue Crack Propagations with Respect to Loading Directions in Butt-Welded Steel Plates with the Same Direction of Rolling and Welding Bead (압연 및 용접방향이 같은 맞대기 용접강판의 하중방향에 따른 피로균열 진전특성)

  • Lee Yong-Bok;Kim Sung-Yeup;Oh Byung-Duck
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.37-42
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    • 2005
  • Most of the welding steel plate structures have complicated mechanical problems such as rolling directional characteristics and residual stresses caused by manufacturing process. For the enhancement of reliability and safety in those structures, therefore, a systematic investigation is required. SS400 steel plate used for common structures was selected and welded by FCAW butt-welding process for this study, and then it was studied experimently about characteristics of fatigue crack propagations with respect to rolling direction and welding residual stress of welded steel plates. When the angles between rolling direction and tensile loading direction in base material are increased, their ultimate strength not show a significant difference, but yielding strength are increased and elongations are decreased uniformly. It is also shown that fatigue crack growth rate can be increased from those results. When the angles between welding bead direction and loading direction in welded material are increase, fatigue crack growth rate of them are decreased and influenced uniformly according to the conditions of residual stress distribution. In these results, it is shown that the welded steel plate structures are needed to harmonize distributed welding residual stress, rolling direction and loading direction fur the improvement of safety and endurance in manufacture of their structures.

Fatigue Crack Detection Test of Weldments Using Piezoceramic Transducers

  • KIM MYUNG HYUN;KANG SUNG WON;KEUM CHUNG-YON
    • Journal of Ocean Engineering and Technology
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    • v.19 no.4 s.65
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    • pp.21-27
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    • 2005
  • Large welded structures, including ships and offshore structures, are normally in operation under cyclic fatigue loadings. These structures include many geometric discontinuities, as well as material discontinuities due to weld joints. The fatigue strength at these hot spots is very important for the structural performance. In the past, various Non Destructive Evaluation (NDE) techniques have been developed to detect fatigue cracks and to estimate their location and size. However, an important limitation of most of the existing NDE methods is that they are off line; the normal operation of the structure has to be interrupted, and the device often has to be disassembled. This study explores the development of a structural health monitoring system, with a special interest in applying the technique to welded structural members in ship and offshore structures. In particular, the impedance based structural health monitoring technique that employs the coupling effect of piezoceramic (PZT) materials and structures is investigated.

Design of Excavator Boom Structure Based on Fatigue Strength of Weldment(II) (용접부 피로강도를 고려한 굴삭기 붐 구조물 설계(II))

  • Park, Sang-Chul
    • Journal of Welding and Joining
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    • v.29 no.4
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    • pp.61-66
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    • 2011
  • The purpose of this study is to develop improved boom structures with reliable fatigue strength of weldment and lower production cost. For that purpose, multi-body dynamic analysis was performed to evaluate forces acting on arm & boom cylinders and joints of boom structure during operation of an excavator for three working postures, then stress analysis was made to investigate stress distribution around diaphragms at the bottom plate of boom structures which was known to be susceptible to fatigue failures of welded joints, and finally boom structures with optimum arrangement of diaphragms was proposed. This work mainly consists of the following two parts: part 1 focuses on multi-body dynamic analysis of excavators during operation and part 2 includes evaluations of fatigue strength of welded joints for modified boom structures.

An Analytical Study on Moment Response of Welded Steel Pipe for Loading Rate (재학속도에 따른 용접강관의 모멘트 응답특성에 관한 해석적 연구)

  • Chang, Kyong-Ho;Jang, Gab-Chul
    • Journal of Korean Association for Spatial Structures
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    • v.11 no.4
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    • pp.37-47
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    • 2011
  • This article aims to analytically research for influence of residual stresses on bending moment responses against welded steel pipes subjected to quasi -static or dynamic loadings. The residual stresses of the welded steel pipe are computed by three-dimensional welding simulation. The bending moment responses of the welded and seamless steel pipes are determined by using three-dimensional dynamic elastoplastic FE analysis as a function of loading rate. It is seen from analytical results that the welded steel pipe shows lower moment response comparing to the seamless steel pipe, and moment difference between seamless and welded steel pipes tends to decrease as loading rate increases.

A Study on Horizontal Displacement Following Ability of Welded and Non-welded Building Hardware (용접형과 무용접형 하지철물의 수평변위 추종능력에 관한 연구)

  • Lee, Don-Woo;Kwak, Eui-Shin;Shon, Su-Deok;Lee, Seung-Jae
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.4
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    • pp.75-82
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    • 2016
  • Building hardware joints are welded in most cases, which have risks of fire and explosion. Besides, the secondary damage of the destruction of the welded parts can be caused by the horizontal displacement of the structure due to earthquake or wind load. This paper compared the horizontal displacement following abilities of welded building hardware and non-welded building hardware. To do this, We conducted actual formation shake table test, and checked on the horizontal displacement following ability of structure by comparing their responses to earthquake load. We made the 2m-high framework to examine the responses of the actually constructed building hardwares, and analyzed the displacement responses of the welded-typed, non-welded-typed, and cruciform bracket building hardwares. We conducted the test by increasing acceleration rate until displacement reached 40mm corresponding to allowable relative story displacement II. The result of the test showed that the building hardware using welding work made cracking and breakage on welded connections of welded building hardware, but non-welded building hardware with no use of welding work and cruciform bracket building hardware make no problem, and that non-welded building hardware is superior to that of the welded building hardware in the horizontal displacement following ability due to earthquake or wind load.

Comparison of steels via SMAW and MIG welding methods under industrial loads

  • Soy, Ugur
    • Steel and Composite Structures
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    • v.11 no.3
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    • pp.225-232
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    • 2011
  • In this study, the deflection and deformation behaviours of IPN80 steel beam and column were investigated under the different industrial loads. Single-sided welds were applied to IPN80 steel beams using shielded metal arc (SMAW) and metal inert gas welding (MIG) method in the form of T-type. After that, the performance of SMAW and MIG welded joints were identified using beam bending test under 500 and 3000 N loads. SMAW and MIG methods were compared with each other to understand the deflection and deformation behaviours of the welded steel structures. Lower deformation and deflection were obtained in MIG welded steel beams. The results show that, steel beams welded MIG method has higher load capacity than SMAW welded ones. MIG welding method is more reliable than the SMAW method for the combining performance and load capacity.

Effect of Temperature and Water Immersion on Strength Properties of Spot Welded Zincked Steel Plates (점용접 아연도금강판의 강도특성에 미치는 온도 및 침수의 영향)

  • Seo, Do-Won;Choi, Jun-Yong;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1864-1870
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    • 2004
  • A spot welded structures have an influence on a diverse climatic situation, for instance temperature, humidity and precipitation. In addition factors of environmental pollution such as acid rain, that courses corrosion, have the tendency to increase. But spot welded structures strength is affected by humidity and environment temperature. Therefore, it is important to evaluate effect of temperature and water immersion on strength properties of spot welded part. In this study, the strength distribution of spot welded plates is evaluated the environmental temperature of zinc coated steel plates. Test is conducted with welded part immersed in distilled and synthetic sea water. Specimens are immersed into water for 10, 100, 500 and 1000 hours to evaluate the offsets of water immersion time on tensile-shear strength under the conditions of -40, 0, 20 and 5$0^{\circ}C$. From this result, spot welded specimens with 5 mm clearance have lower tensile-shear strength in the distilled water or synthetic sea water than without clearance. And they have lower tensile-shear strength under -4$0^{\circ}C$ and over 5$0^{\circ}C$.

An Experimental Study on Welded Joints for Single-Layer Latticed Domes (단층 래티스 돔의 용접 접합부에 관한 실험연구)

  • Seo, Sang-Hoon;Choi, June-Ho;Lee, Young-Hak;Kim, Hee-Cheul;Kim, Min-Sook;Lee, Sung-Min
    • Proceeding of KASS Symposium
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    • 2008.05a
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    • pp.161-164
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    • 2008
  • Demands for space structures such as domes have increased in Korea. Generally, typical methods for connections of the space structures have technical limits in the space distances of the single latticed domes between supports. In this paper, improved welded joints for single-layer lattice domes was suggested and compared with the existing connections of the single layer latticed domes through both analytical and experimental studies.

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