• Korean Chemical Engineering Research
• /
• v.49 no.4
• /
• pp.411-416
• /
• 2011

NCO terminated polyurethane prepolymers were synthesized from isophorone diisocyanate(IPDI), polycarbonate diol(PCD) and dimethylol propionic acid(DMPA). Subsequently, acrylic terminated prepolymers were prepared by capping the NCO groups of polyurethane prepolymers with different moles of pentaerythritol triacrylate (0~0.024 moles) as a acrylate monomer. The average particle size of the acrylic terminated polyurethane solutions was increased with increasing PETA contents. Also, the prepared coating films showed better abrasion resistance and pencil hardness than pure waterborne polyurethane.

• Journal of Adhesion and Interface
• /
• v.8 no.4
• /
• pp.8-13
• /
• 2007

In this study, solvent-free waterborne polyurethanes (SWPU) were synthesized with teramethylxylene diisocyanate (TMXDI), poly(tetramethylene glycol) (PTMG) and polycarprolactone (PCL) and different mole ratio of dimethylol proponicacid (DMPA). The effect of ionic contents in the solvent-free waterborn polyurethane on thermal, mechanical properties and adhesion strength were studied. Glass transition temperature (Tg) were in range of $-70{\sim}-50^{\circ}C$ and increased as PCL contents increased in polyol. With more incorporation of PCL and DMPA contents in SWPU, tensile strength, adhesion strength and heat resistance of SWPU increased, while the elongation decreased.

• Elastomers and Composites
• /
• v.57 no.1
• /
• pp.13-19
• /
• 2022

Polycarbonate diol-based waterborne polyurethane (WPU) was prepared by prepolymer mixing process. The prepolymer mixture contained the polycarbonate diol, isophorone diisocyanate (IPDI), dimethylol propionic acid, triethylamine, and ethylenediamine (EDA). The NCO/OH ratio in the prepolymer was adjusted by controlling the molar ratio of IPDI, and its effects on the properties of WPU were studied. The structure of WPU was characterized by fourier transform infrared spectroscopy. The average particle size increased and viscosity decreased with increasing NCO/OH ratio and EDA content in WPU. The reduced phase separation between soft and hard segments increased glass transition temperature. The reduction in the thermal decomposition temperature could be attributed to the low bond energy of urethane and urea groups, which constituted the hard segment. Additionally, the polyurethane chain mobility was restricted, elongation decreased, and tensile strength increased. The hydrogen bond between the hard segments formed a dense structure that hindered water absorption.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.20 no.11
• /
• pp.24-29
• /
• 2021

In this study, the electrical and mechanical properties of carbon polymer composites, which have been gradually increasing in use in various fields, were investigated, and environment-friendly carbon nanofiber/waterborne polyurethane composites were prepared. Carbon nanofibers (diameter = approximately 100-300 mm) were synthesized using a relatively simple CVD process, obtaining a carbon material for application in ultrathin planar heating films and EMP shielding films in the future. The carbon nanofiber was dispersed, and mixed with water-dispersible polyurethane using a dispersing aid. According to the carbon nanofiber mass ratio, 20%-60% polyurethane/carbon nanofiber composites were manufactured. At a concentration of approximately 20%, the percolation threshold was determined, and at a concentration of approximately 50%, an electrical conductivity greater than 0.1 S/cm was determined. Moreover, a sample having a concentration of up to 60% was evaluated to further understand the mechanical properties. It was observed that as the concentration of the carbon nanofibers increased, the elongation decreased.

• Textile Coloration and Finishing
• /
• v.34 no.4
• /
• pp.261-271
• /
• 2022

Waterborne polyurethane(WPU) is greatly affected by its properties depending on the average particle size. In this study, by analyzing the characteristics of WPUs with different average particle sizes according to the DMPA content and we confirmed that the WPU-Ms have different properties from the physical properties of WPU by mixing two types of WPU with different particle sizes in the same volume. At this time, we mixed WPU at an ideal ratio of 7:3 through literature research. In the thermal characteristic analysis, it was confirmed that the thermal decomposition temperature decreased and Tg increased as the content of DMPA, which is the hard segment, increased. In addition, the average particle size of WPU decreased as DMPA increased, and physical properties and adhesive strength were improved due to increased interaction. When mixed with each other in a weight ratio of 7:3, it was observed that adhesion and mechanical properties were improved compared to only WPU.

• Elastomers and Composites
• /
• v.57 no.3
• /
• pp.100-106
• /
• 2022

Waterborne polyurethane-acrylate(WPUA) dispersions were prepared by surfactant-free emulsion polymerization in a two-step process. In the first step, polytetrahydrofuran, isophorone diisocyanate, dimethylol proponic acid, and 2-hydroxyethyl methacrylate were used to synthesize a vinyl-terminated polyurethane prepolymer. In the second step, styrene, methyl methacrylate, butyl acrylate, and different multi-functional crosslinkers were copolymerized. 1,6-hexanediol diacrylate, trimethylolpropane triacrylate, and pentaerythritol tetraacrylate were used as the crosslinkers, and their effect on the mechanical and thermal properties of WPUA was investigated. Overall, as the number of functional groups of the cross-linker increased, the gel fraction improved to 79.26%, the particle size increased from 75.9 nm to 148.7 nm, and the tensile strength was improved from 5.86 MPa to 12.40 MPa. In thermal properties, the glass transition temperature and decomposition temperature increased by 9.9℃ and 18℃, respectively. The chemical structures of the WPUA dispersions were characterized by Fourier-transform infrared spectroscopy. The synthesized WPUA has high potential for applications such as coatings, leather coatings, adhesives, and wood finishing.

• Elastomers and Composites
• /
• v.58 no.3
• /
• pp.112-120
• /
• 2023

Herein, we propose a facile water-processible method to develop an eggshell membrane (ESM)-embedded waterborne polyurethane (WPU)-based bio-degradable and bio-compatible coating material that exhibits attractive tactile properties. Virgin ESM is not dispersible in water. Hence, to develop the ESM-based WPU composite, soluble ESM (S-ESM) was first extracted by de-crosslinking the ESM. The extracted S-ESM at different concentrations (0, 0.5, 1.0, 1.5 wt %) was mixed with WPU. Compared to virgin WPU, the viscosity of S-ESM/WPU dispersion and the in-plane coefficient of friction (COF) of the composite film surfaces decreased with an increase in the S-ESM content. In addition, an increase in the S-ESM content improved the tribo-positive characteristics of the film. Different good touch-feeling biomaterials, such as fur, feather, and human skin exhibit tribo-positivity. Thus, the enhanced tribo-positive characteristics of the S-ESM/WPU and the decrease in their COF owing to an increase in the S-ESM content imply the enhancement of its touch-feeling performance. The S-ESM embedded WPU composites have potential applications as coating materials in various fields, including automobile interiors and artificial leather.

• Journal of Adhesion and Interface
• /
• v.7 no.1
• /
• pp.16-22
• /
• 2006

In this work, the effect of cure temperature and time on the thermal stability and the exothermic cure reaction peak of a waterborne resol-type phenol-formaldehyde resin, which may be used for preparing phenolic sheet molding compounds (SMC), has been investigated using a thermogravimetric analyzer and a differential scanning calorimeter. The weight loss of waterborne phenol-formaldehyde resin was mainly occurred at three temperature stages: near $200^{\circ}C,\;400^{\circ}C$, and $500^{\circ}C$. The carbon yield at $750^{\circ}C$ for the cured resin was about 62%~65%. Their thermal stability increased with increasing cure temperature and time. Upon cure, the exothermic reaction was taken placed in the range of $120^{\circ}C{\sim}190^{\circ}C$ and the maximum peak was found in between $165^{\circ}C$ and $170^{\circ}C$. The shape and the maximum of the exothermic curves depended on the given cure temperature and time. To remove $H_2O$ and volatile components, the uncured resin needed a heat-treatment at $100^{\circ}C$ for 60 min at least prior to cure or molding. Curing at $130^{\circ}C$ for 120 min made the exothermic peak of waterborne phenol-formaldehyde resin completely disappeared. And, post-curing at $180^{\circ}C$ for 60 min further improved the thermal stability of the cured resin.

• Applied Chemistry for Engineering
• /
• v.28 no.4
• /
• pp.490-494
• /
• 2017

With increasing the number of vehicles, the accident rate also goes up and the damaged vehicles should be painted as a final repair process. At the painting stage the solvent-based paint causes environmental problems. To overcome these problems waterborne refinish paint is frequently used recently. However, for waterborne refinish, the costs of insurance coverage are too expensive, and insurance reimbursement costs could be burdensome. Because of the high price of aquatic paint treatment, the service shop might charge the malicious service price. In this study, the surfactant of Surfynol 104, which is the component in the paint, was used as an indicator whether the vehicle was painted with waterborne paint. The specimen was quantitatively analyzed to contain 0.38% of the surfactant through the standard addition method with isotope substituted internal standard (IS) of fluranthene-d10 by curie point pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS).

• Journal of Korean Society of Water and Wastewater
• /
• v.29 no.6
• /
• pp.633-641
• /
• 2015

Waterborne infectious disease is induced by several pathogenic microbes such as bacteria, viruses and protozoans, and the cases caused by viral infection is currently increasing. Water treatment process could reduce the number of virus in the water, but there were many difficulties to completely remove the virus particles from water. Therefore, the membrane separation technology which was reported to effectively remove pollutants from raw water has attracted increasing attention and demand. Since its efficiency has been introduced, demands for evaluation method toward the membrane filtration process are increasing. However, progression of the method development is slow due to the difficulties in cultivation of several waterborne viruses from animal models or cell culture system. To overcome the difficulties, we used adenovirus, one of the commonly isolated pathogenic waterborne viruses which can grow in cell culture system in vitro. The adenovirus used in this study was identified as human adenovirus C strain. The adenovirus was spiked in the raw water and passed through the microfiltration membrane produced by Econity, a Korean membrane company, and then the viral removal rate was evaluated by real-time PCR. In the results, the amount of virus in the filtered water was decreased approximately by 5 log scale. Because coagulant treatment has been known to reduce filtering function of the membrane by inducing fouling, we also investigated whether there was any interference of coagulant. In the results, we confirmed that coagulant treatment did not show significant interference on microfiltration membrane. In this study, we found that waterborne virus can be effectively removed by membrane filtration system. In particular, here we also suggest that real-time PCR method can rapidly, sensitively and quantitatively evaluate the removal rate of virus. These results may provide a standard method to qualifying membrane filtration processes.