• Title/Summary/Keyword: Water-gas-shift

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A Study of Loss Prevention for Methanol Synthesis Process Based on Exergy Analysis (엑서지 해석에 기초한 메탄올합성공정의 손실예방책 연구)

  • Cho, Hyo-Eun;Chung, Yonsoo
    • Clean Technology
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    • v.6 no.2
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    • pp.129-137
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    • 2000
  • A methanol synthesis process via reverse-water-gas-shift and methanol formation reactions has been analyzed using the notion of exergy. The analysis has been based on the simulation results with the aid of real operating data. Driving and material exergy losses have been defined and quantified, respectively. Locations and the reason of major exergy losses have been pinpointed and improvement strategies have been suggested. It had been noted that the exergy analysis can provide a sound scientific base for adopting the concept of industrial ecology and developing loss prevention schemes.

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An Optimization of Aging Time for Low-Temperature Water-Gas Shift Over Cu-Zn-Al Catalyst (저온 수성가스 전이 반응용 Cu-Zn-Al 촉매의 숙성시간 최적화)

  • SHIM, JAE-OH;NA, HYUN-SUK;AHN, SEON-YONG;JANG, WON-JUN;ROH, HYUN-SEOG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.2
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    • pp.103-110
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    • 2019
  • Cu-Zn-Al catalysts were prepared via co-precipitation method for low-temperature water-gas shift (LT-WGS) reaction under practical reaction condition. Aging time was systematically changed to find optimum point for LT-WGS under practical condition. The Cu-Zn-Al catalyst aged for 72 hours showed the highest CO conversion within low-temperature range as well as very stable catalytic activity for 200 hours despite the practical reaction condition.

Kinetics on Direct Synthesis Dimethyl Ether (디메틸에테르의 직접반응 속도론)

  • Cho Wonihl;Choi Chang Woo;Baek YoungSoon;Row Kyung Ho
    • 한국가스학회:학술대회논문집
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    • 2005.10a
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    • pp.83-87
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    • 2005
  • The kinetics of the direct synthesis of DME was studied under different conditions over a temperature range of $220\~280^{\circ}C$, syngas ratio $1.2\~ 3.0$ All experiment were carried out over hybrid catalyst, composed to a methanol synthesis catalyst (Cu/ZnO/$Al_2O_3$) and a dehydration Catalyst ($\gamma$-Al_2O_3$) The observed reaction rate qualitatively follows a Langmiur-Hinshellwood type of reaction mechanism. Such a mechanism is considered with three reaction, methanol synthesis, methanol dehydration and water gas shift reaction. From a surface reaction with dissociative adsorption of hydrogen, methanol and water, individual reaction rate was determined

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Numerical Analysis of Integrated Fuel Processing System Considering Thermo-Chemical Energy Balance (열/화학적 에너지 평형을 고려한 통합 연료 개질 시스템의 수치적 연구)

  • Noh, Junghun;Jung, Hye-Mi;Jung, Un-Ho;Yoon, Wang-Lai;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.111.1-111.1
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    • 2010
  • This paper focuses on a systematic configuration of steam reforming fuel processor, particularly designed for small and medium sized hydrogen production application. In a typical integration of the fuel processor, there exist significant temperature gradients over the entire system which has negative effect on both catalyst life-time and system performance. Also, the volumetric inefficiency should be avoided to obtain the possible compactness for the commercial purpose. In the present work, the computational analysis will be performed to gain the fundamental insight on the transport phenomena and chemical reactions in the reformer consisting of preheating, steam reforming (SR), and water gas shift (WGS) reaction beds in the flow direction. Also, the fuel processing system includes a top-fired burner providing necessary thermal energy for endothermic catalytic reactor. A fully two-dimensional numerical modeling for a integrated fuel processing system is introduced for in-depth analysis of the heat and mass transport phenomena based on surface kinetics and catalytic process. In the model, water gas shift reaction and decomposition reaction were assumed to be at equilibrium. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Finally, the case study was done by considering the key parameters, i.e. steam to carbon (S/C) ratio and temperature. The computer-aided models developed in this study can be greatly utilized for the design of advanced fast-paced compact fuel processors research.

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Comparison of Quench Methods in The Coal Gasification System with Carbon Capture (CO2 포집을 포함한 석탄 가스화 시스템에서 급냉 방법에 따른 비교)

  • Lee, Joong-Won;Kim, Ui-Sik;Ko, Kyung-Ho;Chung, Jae-Hwa;Hong, Jin-Pyo
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.3
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    • pp.285-292
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    • 2012
  • The integrated gasification combined cycle (IGCC) system is well known for its high efficiency compared with that of other coal fueled power generation system. IGCC offers substantial advantages over pulverized coal combustion when carbon capture and storage (CCS) is required. Commercial plants employ different types of quenching system to meet the purpose of the system. Depending on that, the downstream units of IGCC can be modeled using different operating conditions and units. In case with $CO_2$ separation and capture, the gasifier product must be converted to hydrogen-rich syngas using Water Gas Shift (WGS) reaction. In most WGS processes, the water gas shift reactor is the biggest and heaviest component because the reaction is relatively slow compared to the other reactions and is inhibited at higher temperatures by thermodynamics. In this study, tehchno-econimic assessments were found according to the quench types and operating conditions in the WGS system. These results can improve the efficiency and reduce the cost of coal gasification.

Water Gas Shift Reaction in Palladium/Ceramic Membrane Reactor (팔라듐/세라믹 막반응기를 이용한 수성가스전환반응)

  • Choi, Tae-Ho;So, Won-Wook;Kim, Kwang-Je;Moon, Sang-Jin;Hyung, Gi-Woo;Chough, Sung Hyo
    • Applied Chemistry for Engineering
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    • v.16 no.2
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    • pp.282-287
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    • 2005
  • Palladium membranes, which are permselective to hydrogen separation, were used for the hydrogen purification and in membrane reactors for improving conversions by shifting the reaction equilibrium. Palladium/ceramic composite membranes were prepared by electroless plating technique and then etched in titanium chloride ($TiCl_4$) as a post treatment to enhance the membrane's durability. These membranes were used for membrane reactors in water gas shift (WGS) reaction. CO conversions for the membrane reactor were obtained according to experimental parameters and compared to the traditional reactor without a palladium/ceramic membrane. As a result, CO conversion using palladium membrane reactor at an appropriate condition was over 20~25% greater than that without the membrane reactor. The stability in the long-term test of up to 120 h for WGS reaction with the membrane reactor was good without the degredation of CO conversion.

Optimization of Cu/CeO2 Catalyst for Single Stage Water-Gas Shift Reaction: CeO2 Production Using Cerium Hydroxy Carbonate Precursor and Selection of Optimal Cu Loading (단일 수성가스 전이 반응용 Cu/CeO2 촉매 최적화: 수산화탄산세륨 전구체를 이용한 CeO2 제조 및 최적 Cu 담지량 선정)

  • HEO YU-SEUNG;JEONG, CHANG-HOON;PARK, MIN-JU;KIM, HAK-MIN;KANG, BOO MIN;JEONG, DAE-WOON
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.6
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    • pp.455-463
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    • 2021
  • In this study, CeO2 support is synthesized from cerium hydroxy carbonate prepared using precipitation/digestion method using KOH and K2CO3 as the precipitants. The Cu was impregnated to CeO2 support with the different loading (Cu loading=10-40 wt. %). The prepared Cu/CeO2 catalysts were applied to a single stage water gas shift (WGS) reaction. Among the prepared catalysts, the 20Cu/CeO2 catalyst contained 20 wt.% of Cu showed the highest CO conversion (Xco=68% at 400℃). This result was mainly due to a large amount of active sites. In addition, the activity of the 20 Cu/CeO2 catalyst was maintained without being deactivated for 100 hours because of the strong interaction between Cu and CeO2. Therefore, it was confirmed that 20 Cu/CeO2 is a suitable catalyst for a single WGS reaction.

Analysis of a Hydrogen Generation Membrane Reactor (수소 생산용 막반응기의 해석)

  • Kim Hyung Gyu;Suh Jung Chul;Baek Young Soon
    • Journal of the Korean Institute of Gas
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    • v.8 no.3 s.24
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    • pp.16-23
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    • 2004
  • A membrane reactor concept, which combines the typical characteristics of chemical reaction with separation process, has been analyzed and simulated in this study. The advantages of the use of a membrane reactor include chemical equilibrium shift towards higher reactant conversion and purer product than the traditional reactors. A membrane reactor model which incorporates a catalytic reaction zone and a separation membrane is proposed. The water-gas shift reaction to produce hydrogen was chosen as a model reaction to be investigated. The membrane reactor is divided into smaller parts by number of n and each part (named cell), which contains both reaction and product separation function is modeled. One of the membrane outlet streams is connected to the next cell, which is repeated up to the last cell. The simulation results can be used for various purposes including decision of optimum operating condition and membrane reactor design.

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Effect of Al Precursor Addition Time on Catalytic Characteristic of Cu/ZnO/Al2O3 Catalyst for Water Gas Shift Reaction (Water Gas Shift 반응을 위한 Cu/ZnO/Al2O3 촉매에서 Al 전구체 투입시간에 따른 촉매 특성 연구)

  • BAEK, JEONG HUN;JEONG, JEONG MIN;PARK, JI HYE;YI, KWANG BOK;RHEE, YOUNG WOO
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.5
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    • pp.423-430
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    • 2015
  • $Cu/ZnO/Al_2O_3$ catalysts for water gas shift (WGS) reaction were synthesized by co-precipitation method with the fixed molar ratio of Cu/Zn/Al precursors as 45/45/10. Copper and zinc precursor were added into sodium carbonate solution for precipitation and aged for 24h. During the aging period, aluminum precursor was added into the aging solution with different time gap from the precipitation starting point: 6h, 12h, and 18h. The resulting catalysts were characterized with SEM, XRD, BET surface measurement, $N_2O$ chemisorption, TPR, and $NH_3$-TPD analysis. The catalytic activity tests were carried out at a GHSV of $27,986h^{-1}$ and a temperature range of 200 to $400^{\circ}C$. The catalyst morphology and crystalline structures were not affected by aluminum precursor addition time. The Cu dispersion degree, surface area, and pore diameter depended on the aging time of Cu-Zn precipitate without the presence of $Al_2O_3$ precursor. Also, the interaction between the active substance and $Al_2O_3$ became more stronger as aging duration, with Al precursor presented in the solution, increased. Therefore, it was confirmed that aluminum precursor addition time affected the catalytic characteristics and their catalytic activities.

Catalytic Performance for the Production of Synthetic Natural Gas (SNG) on the Commercial Catalyst in Low Hydrogen Concentration; Influence of Steam and CO2 (낮은 수소농도에서 합성천연가스 생산을 위한 상업용 촉매의 반응특성; 스팀과 CO2에 대한 영향)

  • Kang, Suk-Hwan;Kim, Jin-Ho;Kim, Hyo-Sik;Ryu, Jae-Hong;Jeong, Ki-Jin;Yoo, Young-Don;Kim, Kwang-Jun
    • Clean Technology
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    • v.20 no.1
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    • pp.57-63
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    • 2014
  • In this work, we performed the methanation with steam and synthesis gas of a low $H_2/CO$ ratio to develop a process for producing SNG (synthetic natural gas). In this experiment conditions, the water gas shift reaction and the methanation reaction take place at the same time, and insufficient supply of steam might cause the deactivation of the catalyst. Therefore, the reaction characteristics with the amount of steam was performed, and the methanation on syngas containing $CO_2$ of the high concentration were studied. As a result, the temperature in the catalyst bed decreased by the supply of steam, and the methanation and the water gas shift reaction occurred at the same time. Although methane yield slightly decreased at the methanation using syngas containing $CO_2$ of the high concentration, the long-term operation (1,000 h) in the experimental conditions of this study indicates that this condition is suitable for the new commercial scale SNG process.