• Title/Summary/Keyword: Waste solvent recovery

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Optimal Design of Solvent Recovery Process with Dividing Wall Column for Film Making Process (분리벽형 증류탑을 적용한 필름공정의 폐용매 회수공정 최적설계)

  • Lee, Seung-Hyun;Zo, Moon-Shin;Lee, Moon-Yong
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1209-1214
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    • 2006
  • This paper presents an application of Dividing Wall Column(DWC) to the recovery of the waste solvent from the film making processes. The waste solvent feed contains MEK(Methyl-Ethyl-Ketone), Toluene, Cyclohexanone, and water. The commercial software $HYSYS^{TM}$ was used for rigorous simulation and analysis. Sensitivity analysis for several major design variables were carried out to achieve the optimal design of the process. Distribution of the internal vapor and liquid flows to the prefractionator and main sections is shown to be the most dominant design factor for energy saving efficiency in the DWC process. The simulation results also show that the solvent recovery process using the DWC significantly improves both the energy efficiency and the compactness of the solvent recovery process.

Analysis of a Double Pipe Heat Exchanger for Waste Solvent Recovery (폐용제 회수용 이중관형 열교환기 특성 해석)

  • 구재현;이재근
    • Resources Recycling
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    • v.9 no.3
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    • pp.13-21
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    • 2000
  • This study describes to analyze the heat transfer characteristics of waste solvent recovery system using a double pipe heat exchanger heating solvent by the hot oil. The solvent recovery system consists of the feeding pump, the double pipe heat exchanger, the vacuum spray chamber, and the condenser. A double pipe heat exchanger consists of the first section to conduct the heating of solvent to the thermal saturated point and the second section to evaporate the saturated solvent. The heat transfer area for vaporization of water, benzene and alkylbenzene was predicted by the heat balance modelling and experimentally measured from the temperature distribution as a function of solvent flow rate and heating temperature. The required heat transfer area for vaporization was increased with increasing solvent flow rates and with decreasing heating temperatures due to decreased quantity of transferred heat per the unit area. Theoretical modelling of the heat transfer area for solvents vaporization in the pipe showed good agreement with experimental results. Results showed to be suitable for the waste solvent recovery using a double pipe heat exchanger.

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Design of Waste Solvent Treatment Process from LCD Manufacturing Process (LCD 제조공정에서의 폐용매 분리처리를 위한 공정 설계)

  • Yoon, Mun-Kyu;Lee, Moon-Yong
    • Clean Technology
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    • v.14 no.4
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    • pp.275-280
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    • 2008
  • In this study, we carry out economic and technical feasibility study for treatment process of waste solvent such as SD waste solution and stripper solution from LCD manufacturing process. Extensive screening work has been done for selecting the best extraction solvent. As a result, it is shown that $CHCl_3$ is the most adequate extraction solvent for separation and recovery of both SD waste solvent and stripper waste. Rigorous simulation study has been carried out for extraction process and distillation process as a candidate of waste solvent treatment. The result shows that the solvent extraction process is more beneficial than the simple distillation process.

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Distillation design and optimization of quaternary azeotropic mixtures for waste solvent recovery

  • Chaniago, Yus Donald;Lee, Moonyong
    • Journal of Industrial and Engineering Chemistry
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    • v.67
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    • pp.255-265
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    • 2018
  • The huge amount of solvents used in the semi-conductor and display industry typically result in waste of valuable solvents which often form complex azeotropic mixtures. This study explored a recovery process of a quaternary waste solvent, comprising methyl 2-hydroxybutyrate, propylene glycol monomethyl ether acetate, ethyl lactate, and ethyl-3-ethoxy propionate. In this study, a novel shortcut column method with a graphical approach was exploited for the distillation column design of complex quaternary azeotropic mixtures. As a result, the proposed shortcut method and design procedure solved the complex separation paths successfully with less computational efforts while achieving all requirements for component purity.

Analysis of a Continuous and Instantaneous Vacuum Drying System for Drying and Separation of Suspended Paricles in Waste Solvent (폐용제에 함유된 입자의 건조 및 분리용 연속식 순간 진공건조시스템 해석)

  • 구재현;이재근
    • Resources Recycling
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    • v.9 no.4
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    • pp.28-36
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    • 2000
  • This study describes to analyze the characteristics for separation and recovery of both the dried particles and the purified solvent from the waste solvent through the vaporization process by the continuous and instantaneous vacuum drying system. The vacuum drying system for the waste solvents recovery consists of a feeding pump, a double pipe heat exchanger, a vacuum spray chamber, and a condenser. The vacuum drying system heats the waste solvent to the vapor in the double pipe heat exchanger and the expanded vapor is sprayed at the end of the tube. The vaporized solvent in the condenser are recovered. The particles in the waste solvent are separated and dried from the vapor in the vacuum spray chamber. Performance evaluation of the vacuum drying system was conducted using the mixture of the dried pigment particles and benzene or alkylbenzene as test samples. For the mixture of 10 wt% pigment particles an 90% benzene, the recovery efficiency of benzene was 88% with the purity of 99% and the recovery efficiency of dried particles was 94% with the moisture of 1.1 wt%. The size of pigment particles was decreased from $6.5\mu\textrm{m}$ to $5.6\mu\textrm{m}$ in diameter due to high speed spraying and dispersion in the vacuum drying system during drying process. Therefore, the vacuum drying system showed to be an effective method for separating particles and solvent in the waste solvent.

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Fundamental Studies for the Removal and Recovery of Silver from Waste Photo-Developing Solution by Solvent Extraction (사진폐액으로부터 용매추출에 의한 은의 제거 및 회수에 대한 기초연구)

  • Lee, Sun-Hwa;Kim, Dong-Su;Lee, Hwa-Young
    • Journal of Korean Society on Water Environment
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    • v.22 no.1
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    • pp.122-127
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    • 2006
  • Fundamental studies were carried out for an effective removal and recovery of silver from waste photo-developing solution by solvent extraction. The organic solvents examined for silver-extraction were ALIQUAT 336, D2EHPA, KELEX 100, and TBP. ALIQUAT 336, which is an anionic exchanger, was found to be efficient for the extraction of silver and the reason for this was considered to be due to the chloride ion contained in its structure. The extent of silver extraction was examined to increase with the concentration of ALIQUAT 336 until it reached 0.6 M and no more extraction was observed above this concentration. The extraction of silver by ALIQUAT 336 was found to reach its pseudo-equilibrium within a few minutes after the reaction started and additional slight increase in silver extraction was observed until 30 minutes of reaction time. The observed differences in silver extraction for artificial and actual waste solutions were considered to be based upon the different ionic form of silver-containing species in these solutions.

A Study on the Separation and Recovery of Magnesium from Waste Bittern (폐해수로부터 마그네슘의 분리.회수에 관한 연구)

  • Ju, Chang-Sik;Lee, Gyeong-Ok;Jeong, Seong-Uk;Park, Heung-Jae;Na, Seok-Eun;Jeong, Gap-Seon
    • Journal of Environmental Science International
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    • v.10 no.5
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    • pp.381-386
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    • 2001
  • The characteristics of precipitation separation and solvent extraction separation of magnesium from the waste bittern were studied experimentally In the result of precipitation separation, the size of magnesium hydroxide precipitated was not affected on pH, but decreased with increasing the precipitation temperature. The purity of magnesium oxide precipitated was increased with pH beyond pH 11. From the solvent extraction separation, the equilibrium extraction ratio of magnesium was increased with pH and temperature of extraction phase, the concentration of stripping phase, and with decreasing pH of stripping phase. The extractant of Aliquat 336 and Acid 810 mixture was more effective than that of DCH18C6 and $D_2EHPA$ mixture in the extraction separation of magnesium.

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Basic Studies on the Treatment and Recovery of Silver Contained in Waste Photographic Fixing Solution Using D2EHPA as an Extractant (D2EHPA를 추출제로 한 사진폐액 함유 은의 처리 및 회수에 대한 기초연구)

  • Chung, Won-Ju;Kim, Dong-Su;Lee, Hwa-Young
    • Journal of Korean Society on Water Environment
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    • v.22 no.2
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    • pp.288-293
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    • 2006
  • Basic investigations have been carried out for the solvent extraction of silver contained in the waste photographic fixing solution using D2EHPA as an extractant. Extraction experiments were conducted using artificial waste solution which was made by dissolving $AgNO_3$ in distilled water along with actual waste fixing solution. For artificial waste solution, the extraction of silver was found to occur very rapidly at the initial stage of extraction. In addition, more silver was extracted as the volumetric ratio between aqueous phase and organic phase was decreased. The volumetric ratio of organic extractant to diluent was also taken as an influential variable and the extracted amount of silver was observed to decrease with temperature. The characteristics of silver extraction for actual fixing solution was generally similar to that for artificial waste solution. Regarding the kinetic analysis, the extraction of silver contained in the actual solution was observed to follow a first order reaction.

Recovery of Nickel from Spent Petroleum Catalyst by Hydrometallurgical Process (습식제련공정에 의한 석유화학 폐촉매로부터 니켈의 회수)

  • Kim, Jong-Hwa;Song, Ju-Yeong;Yang, Seok-Jin;Jeon, Sung-Gyun
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.3
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    • pp.273-281
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    • 2010
  • Nickel recovery method was studied by the wet process from the catalyst used in hydrogenation process. Nickel content in waste catalyst was about 16%. At the waste catalyst leaching system by the alkaline solution, selective leaching of nickel was possible by amine complex formation reaction from ammonia water and ammonium chloride mixed leachate. The best leaching condition of nickel from mixed leachate was acquired at the condition of pH 8. LIX65N as chelating solvent extractant was used to recover nickel from alkaline leachate. The purity of recovered nickel was higher than 99.5%, and the whole quantity of nickel was recovered from amine complex.

Application of Solvent Extraction to the Treatment of Industrial Wastes

  • Shibata, Junji;Yamamoto, Hideki
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.259-263
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    • 2001
  • There are several steps such as slicing, lapping, chemical etching and mechanical polishing in the silicon wafer production process. The chemical etching step is necessary to remove damaged layer caused In the slicing and lapping steps. The typical etching liquor is the acid mixture comprising nitric acid, acetic acid and hydrofluoric acid. At present, the waste acid is treated by a neutralization method with a high alkali cost and balky solid residue. A solvent extraction method is applicable to separate and recover each acid. Acetic acid is first separated from the waste liquor using 2-ethlyhexyl alcohols as an extractant. Then, nitric acid is recovered using TBP(Tri-butyl phosphate) as an extractant. Finally hydrofluoric acid is separated with the TBP solvent extraction. The expected recovered acids in this process are 2㏖/l acetic acid, 6㏖/1 nitric acid and 6㏖/l hydrofluoric acid. The yields of this process are almost 100% for acetic acid and nitric acid. On the other hand, it is important to recover and reuse the metal values contained in various industrial wastes in a viewpoint of environmental preservation. Most of industrial products are made through the processes to separate impurities in raw materials, solid and liquid wastes being necessarily discharged as industrial wastes. Chemical methods such as solvent extraction, ion exchange and membrane, and physical methods such as heavy media separation, magnetic separation and electrostatic separation are considered as the methods for separation and recovery of the metal values from the wastes. Some examples of the application of solvent extraction to the treatment of wastes such as Ni-Co alloy scrap, Sm-Co alloy scrap, fly ash and flue dust, and liquid wastes such as plating solution, the rinse solution, etching solution and pickling solution are introduced.

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