• 제목/요약/키워드: Waste solvent recovery

검색결과 55건 처리시간 0.026초

분리벽형 증류탑을 적용한 필름공정의 폐용매 회수공정 최적설계 (Optimal Design of Solvent Recovery Process with Dividing Wall Column for Film Making Process)

  • 이승현;조문신;이문용
    • 제어로봇시스템학회논문지
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    • 제12권12호
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    • pp.1209-1214
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    • 2006
  • This paper presents an application of Dividing Wall Column(DWC) to the recovery of the waste solvent from the film making processes. The waste solvent feed contains MEK(Methyl-Ethyl-Ketone), Toluene, Cyclohexanone, and water. The commercial software $HYSYS^{TM}$ was used for rigorous simulation and analysis. Sensitivity analysis for several major design variables were carried out to achieve the optimal design of the process. Distribution of the internal vapor and liquid flows to the prefractionator and main sections is shown to be the most dominant design factor for energy saving efficiency in the DWC process. The simulation results also show that the solvent recovery process using the DWC significantly improves both the energy efficiency and the compactness of the solvent recovery process.

폐용제 회수용 이중관형 열교환기 특성 해석 (Analysis of a Double Pipe Heat Exchanger for Waste Solvent Recovery)

  • 구재현;이재근
    • 자원리싸이클링
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    • 제9권3호
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    • pp.13-21
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    • 2000
  • 본 연구는 폐용제를 가열, 증발 및 음축과정을 거쳐 용제를 회수하는 시스템의 열교환기 해석에 관한 것으로, 고온 열매체유로 가열되는 이중관형 열교환기를 사용하여 용제 증발과정의 열전달 특성을 분석하고 용제유량과 가열온도에 따라 물, 벤젠 및 알칼벤젠의 증발을 위해 요구되는 전열면적을 분석하였다. 폐용제 회수장치는 용제 공급펌프 이중관형 열교환기, 진공 스프레이 챕버 및 응축기동으로 구성되며, 이중관형 열교환기는 용제액을 열적 포화온도를 가열시키는 구간과 포화된 용제액을 증발시키는 구간으로 구성된다. 관 내 용제의 증발을 위한 전열면적을 열평형 모델링에 의해 예측하였고, 이중관형 열교화기의 관 내 온도분포 측정을 통해 이론값과 비교 분석하였다. 용제유량 0.1~0.51l/mm 및 가열온도 130~$260^{\circ}C$의 범위에서 용제유향 증가 및 가열온도 감속에 따라 단위전열면적당 열전달양이 감소하기 때문에 용제 증발을 위한 전열면적은 증가하였다. 관 내 용제 증발을 위한 전열면적의 이론적 분석결과는 측정값과 일치하였으며, 이중관형 열교환기를 사용한 폐용제의 증발과정을 통해 용제를 회수하는 기술에 적용이 가능하다.

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LCD 제조공정에서의 폐용매 분리처리를 위한 공정 설계 (Design of Waste Solvent Treatment Process from LCD Manufacturing Process)

  • 윤문규;이문용
    • 청정기술
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    • 제14권4호
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    • pp.275-280
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    • 2008
  • 연구에서는 LCD 제조 공정에서 배출되는 스트리퍼와 디벨로퍼 혼합 폐액(SD폐액)과 스트리퍼 폐수의 효과적 분리 및 처리를 위한 가능한 기술로서 추출공정과 증류공정의 기술적/경제적 타당성을 검토하였다. SD폐액과 스트리퍼 폐수의 추출분리를 위한 용매로 $CHCl_3$가 여러 가지 관점에서 가장 적절한 용매로 확인되었다. 또한 SD폐액 분리 회수를 위한 공정으로서 추출공정과 증류공정의 두 가지 공정에 대하여 정밀 전산모사를 수행한 결과 $CHCl_3$를 이용한 추출분리공정이 단순증류공정보다 6배 정도 에너지 소요비용이 적게 소요됨을 확인할 수 있었다.

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Distillation design and optimization of quaternary azeotropic mixtures for waste solvent recovery

  • Chaniago, Yus Donald;Lee, Moonyong
    • Journal of Industrial and Engineering Chemistry
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    • 제67권
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    • pp.255-265
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    • 2018
  • The huge amount of solvents used in the semi-conductor and display industry typically result in waste of valuable solvents which often form complex azeotropic mixtures. This study explored a recovery process of a quaternary waste solvent, comprising methyl 2-hydroxybutyrate, propylene glycol monomethyl ether acetate, ethyl lactate, and ethyl-3-ethoxy propionate. In this study, a novel shortcut column method with a graphical approach was exploited for the distillation column design of complex quaternary azeotropic mixtures. As a result, the proposed shortcut method and design procedure solved the complex separation paths successfully with less computational efforts while achieving all requirements for component purity.

폐용제에 함유된 입자의 건조 및 분리용 연속식 순간 진공건조시스템 해석 (Analysis of a Continuous and Instantaneous Vacuum Drying System for Drying and Separation of Suspended Paricles in Waste Solvent)

  • 구재현;이재근
    • 자원리싸이클링
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    • 제9권4호
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    • pp.28-36
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    • 2000
  • 본 연구는 입자가 혼합된 용제를 이중판형 열교환기 내에서 가열 및 증발과정을 통해 건조이자와 용제로 분리하여 회수하기 위한 연속식 순간 진공건조 시스템 해석에관한 것이다. 진공건조시스템은 용제 공급펌프, 이중관형 열교환기, 진공 스프레이 챔버 및 응축기로 구성된다. 연속적으로 공급되는 용제는 이중관형 열교환기 내에서 가열, 팽창 및 증발되며 관 출구부에서 팽창된 증기가 진공 스프레이 챔버 내로 분사되고 증기는 응축기로 수송되어 용제로 회수되고 입자는 관성력에 의해 증기로부터 분리되어 건조된다ㅣ. 안료입자가 함유된 벤젠 및 알킬벤젠의 분리 및 회수성능 실험을 수행한 결과, 습분양 1.1%로 건조된 안료입자를 94% 회수하였고, 99.9 wt%의 고순도 벤젠을 88% 회수하였다. 평균직경이 $6.5\mu\textrm{m}$인 안료입자를 진공건조시스템의 이중관형 열교환기에서 관출구부의 고속 분사에 의한 폭발적 분산력에 의해 입경이 14%감소된 $5.6\mu\textrm{m}$ 크기의 건조 안료입자를 회수하였다. 따라서 진공건조시스템은 용제에 함유된 입자를 건조 및 분리하여 미분제 제품으로 히수하는데 효율적이며 폐용제 정제용으로 적용이 가능하다.

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사진폐액으로부터 용매추출에 의한 은의 제거 및 회수에 대한 기초연구 (Fundamental Studies for the Removal and Recovery of Silver from Waste Photo-Developing Solution by Solvent Extraction)

  • 이선화;김동수;이화영
    • 한국물환경학회지
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    • 제22권1호
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    • pp.122-127
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    • 2006
  • Fundamental studies were carried out for an effective removal and recovery of silver from waste photo-developing solution by solvent extraction. The organic solvents examined for silver-extraction were ALIQUAT 336, D2EHPA, KELEX 100, and TBP. ALIQUAT 336, which is an anionic exchanger, was found to be efficient for the extraction of silver and the reason for this was considered to be due to the chloride ion contained in its structure. The extent of silver extraction was examined to increase with the concentration of ALIQUAT 336 until it reached 0.6 M and no more extraction was observed above this concentration. The extraction of silver by ALIQUAT 336 was found to reach its pseudo-equilibrium within a few minutes after the reaction started and additional slight increase in silver extraction was observed until 30 minutes of reaction time. The observed differences in silver extraction for artificial and actual waste solutions were considered to be based upon the different ionic form of silver-containing species in these solutions.

폐해수로부터 마그네슘의 분리.회수에 관한 연구 (A Study on the Separation and Recovery of Magnesium from Waste Bittern)

  • 주창식;이경옥;정성욱;박흥재;나석은;정갑섭
    • 한국환경과학회지
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    • 제10권5호
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    • pp.381-386
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    • 2001
  • The characteristics of precipitation separation and solvent extraction separation of magnesium from the waste bittern were studied experimentally In the result of precipitation separation, the size of magnesium hydroxide precipitated was not affected on pH, but decreased with increasing the precipitation temperature. The purity of magnesium oxide precipitated was increased with pH beyond pH 11. From the solvent extraction separation, the equilibrium extraction ratio of magnesium was increased with pH and temperature of extraction phase, the concentration of stripping phase, and with decreasing pH of stripping phase. The extractant of Aliquat 336 and Acid 810 mixture was more effective than that of DCH18C6 and $D_2EHPA$ mixture in the extraction separation of magnesium.

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D2EHPA를 추출제로 한 사진폐액 함유 은의 처리 및 회수에 대한 기초연구 (Basic Studies on the Treatment and Recovery of Silver Contained in Waste Photographic Fixing Solution Using D2EHPA as an Extractant)

  • 정원주;김동수;이화영
    • 한국물환경학회지
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    • 제22권2호
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    • pp.288-293
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    • 2006
  • Basic investigations have been carried out for the solvent extraction of silver contained in the waste photographic fixing solution using D2EHPA as an extractant. Extraction experiments were conducted using artificial waste solution which was made by dissolving $AgNO_3$ in distilled water along with actual waste fixing solution. For artificial waste solution, the extraction of silver was found to occur very rapidly at the initial stage of extraction. In addition, more silver was extracted as the volumetric ratio between aqueous phase and organic phase was decreased. The volumetric ratio of organic extractant to diluent was also taken as an influential variable and the extracted amount of silver was observed to decrease with temperature. The characteristics of silver extraction for actual fixing solution was generally similar to that for artificial waste solution. Regarding the kinetic analysis, the extraction of silver contained in the actual solution was observed to follow a first order reaction.

습식제련공정에 의한 석유화학 폐촉매로부터 니켈의 회수 (Recovery of Nickel from Spent Petroleum Catalyst by Hydrometallurgical Process)

  • 김종화;송주영;양석진;전성균
    • 한국응용과학기술학회지
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    • 제27권3호
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    • pp.273-281
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    • 2010
  • Nickel recovery method was studied by the wet process from the catalyst used in hydrogenation process. Nickel content in waste catalyst was about 16%. At the waste catalyst leaching system by the alkaline solution, selective leaching of nickel was possible by amine complex formation reaction from ammonia water and ammonium chloride mixed leachate. The best leaching condition of nickel from mixed leachate was acquired at the condition of pH 8. LIX65N as chelating solvent extractant was used to recover nickel from alkaline leachate. The purity of recovered nickel was higher than 99.5%, and the whole quantity of nickel was recovered from amine complex.

Application of Solvent Extraction to the Treatment of Industrial Wastes

  • Shibata, Junji;Yamamoto, Hideki
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.259-263
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    • 2001
  • There are several steps such as slicing, lapping, chemical etching and mechanical polishing in the silicon wafer production process. The chemical etching step is necessary to remove damaged layer caused In the slicing and lapping steps. The typical etching liquor is the acid mixture comprising nitric acid, acetic acid and hydrofluoric acid. At present, the waste acid is treated by a neutralization method with a high alkali cost and balky solid residue. A solvent extraction method is applicable to separate and recover each acid. Acetic acid is first separated from the waste liquor using 2-ethlyhexyl alcohols as an extractant. Then, nitric acid is recovered using TBP(Tri-butyl phosphate) as an extractant. Finally hydrofluoric acid is separated with the TBP solvent extraction. The expected recovered acids in this process are 2㏖/l acetic acid, 6㏖/1 nitric acid and 6㏖/l hydrofluoric acid. The yields of this process are almost 100% for acetic acid and nitric acid. On the other hand, it is important to recover and reuse the metal values contained in various industrial wastes in a viewpoint of environmental preservation. Most of industrial products are made through the processes to separate impurities in raw materials, solid and liquid wastes being necessarily discharged as industrial wastes. Chemical methods such as solvent extraction, ion exchange and membrane, and physical methods such as heavy media separation, magnetic separation and electrostatic separation are considered as the methods for separation and recovery of the metal values from the wastes. Some examples of the application of solvent extraction to the treatment of wastes such as Ni-Co alloy scrap, Sm-Co alloy scrap, fly ash and flue dust, and liquid wastes such as plating solution, the rinse solution, etching solution and pickling solution are introduced.

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