• Title/Summary/Keyword: Vertical welding

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Research on rib-to-diaphragm welded connection by means of hot spot stress approach

  • Wang, Binhua;Lu, Pengmin;Shao, Yuhong
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.135-148
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    • 2015
  • The cutout hole locating at the place of rib-to-diaphragm welded connection is adopted to minimize the restraint, which is caused by the floor-beam web to rib rotation at the support due to the unsymmetrical loads in orthotropic deck. In practice, an inevitable problem is that there is a large number of welding joint's cracks formed at the edge of cutout hole. In this study, a comparative experiment is carried out with two types of cutout hole, the circular arc transition and the vertical transition. The fatigue life estimation of specimens is investigated with the application of the structural hot spot stress approach by finite element analyses. The results are compared with the ones of the fatigue tests which are carried out on these full-scale specimens. Factors affecting the stress range are also studied.

INVESTIGATION OF THE CNS HOLE SHAPE AND A PROPOSED INSTALLATION METHOD FOR A VACUUM CHAMBER FOR THE HANARO REACTOR

  • Cho Yeong-Garp;Kim Young-Ki;Lee Kye-Hong;Choung Yun-Hang
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.455-458
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    • 2006
  • The HANARO reactor has a vertical hole for a cold neutron source (CNS) in the heavy-water reflector tank, i.e., the CNS hole, which was considerably deformed during its welding to the horizontal cold neutron (CN) beam tube. This paper presents an investigation of the form of the CNS hole for the optimal design of the a vacuum chamber for the CNS. In addition, the installation method of the vacuum chamber into the CNS hole for minimizing the water thickness between the vacuum chamber and the nose of the CN beam tube is proposed.

A Study on the Installation Method of Down Conductors of the Lightning Protection System, using Rebar in Reinforced Concrete Structures (철근콘크리트 구조물 내의 철근을 활용한 피뢰설비 인하도선의 설치방법에 관한 연구)

  • Lee, Young-Chul;Lee, Ju-Cheol
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.7
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    • pp.101-107
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    • 2013
  • IEC Standards on lightning protection system specify the use of natural components as down conductors. This paper provides an analysis of problems revealed from our field investigation and survey conducted for the relevant experts in the construction site where natural components are used as down conductors. It also considers a suitable condition for installing natural components as down conductors in accordance with the latest version of the standard. As a result, when rebars of reinforced concrete are used as down conductors, vertical bars consisting of rebars of which thickness is not less than D13($127mm^2$) should be connected by welding, clamps or bound joints, using appropriate connection components conforming to IEC Standards. The lashed joints, however, shall not be applied for down conductors.

Residual Stress of the Lower Control Arm Subjected to Cyclic Loading (변동하중을 받는 Lower Control Arm의 잔류응력 변화)

  • Kim Gi-Hoon;Kang Woo-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.602-608
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    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

The characteristics of buckling of the CWR with respect to the ballast behaviour (도상 저항력 거동을 고려한 장대레일의 좌굴 특성)

  • Kim Hyun-June;Lee Bang-Woo;Sim Hyun-Woo
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.82-90
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    • 2003
  • The advance in technology of the CWR in Korea has led the establishment of the CWR on the sharp curve (i.e. less than R=600m). As thermit welding used in the sharp-curved construction site is carried out on the curve track, it is difficult to adjust a curve shape accurately and these difficulties have occurred in a number of cases. Therefore, in this study, the lateral buckling analysis of CWR track was carried out considering the actual ballast resistance force. In addition, the cant and vertical resistance force in ballast was considered in order to predict the initial behaviour of bucking in track under the more accurate method.

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A Development of the Multi-Function Vertical Digital Automatic Welding Carriage With the Display Type by MICOM (마이컴에 의한 표시형 다기능 수직 상승 자동 용접케리지 개발)

  • Kim, D.W.;Shin, D.R.;Hwang, Y.M.;Woo, J.I.;Anh, I.M.
    • Proceedings of the KIEE Conference
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    • 2002.06a
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    • pp.34-37
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    • 2002
  • 본 연구에서는 표시형 디지털 정속주행 자동용접캐리지를 개발하고자 한다. 먼저, 용접조건을 결정하는 전류와 전압값의 입력과 출력을 디지털 입력스위치와 D/A 컨버터 출력회로를 구성하여 디지털 제어를 구성한다. 또한 디스플레이제어기의 구성은 정확한 용접조건에 의해서 용접할 수 있는 환경을 설정하여 용접의 효율성을 높이고자 한다. 시스템 제어기는 저가격과 출력전류의 특성이 개선된 RISK-Like 방식의 PIC16C74A를 이용하여 가격과 부피 및 노이즈에 강한 제어기를 구성하였다. 위빙 및 주행모터의 효율성과 응답특성을 개선하기 위해서 디지털 제어기(Digital PID Controller)를 설계하고. 이 제어기법을 이용하여 PWM인버터를 설계 및 제어 사용하여 용접 조건과 효율을 개선하였다.

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Seismic Performance of Precast Concrete Large Panel Structures Subjected to Horizontal Cyclic Loading (반복 횡하중을 받는 프리캐스트 대형 판구조의 내진성능에 관한 연구)

  • Seo, Soo-Yeon;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.3
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    • pp.261-268
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    • 1999
  • The seismic performance of precast concrete panel structures tested previously has been evaluated in this paper. Hysteretic curves of test specimens are idealized to elasto-plastic curves to get reliable yielding and ultimate displacements. For the idealized curves, ductility and energy dissipation capacity of specimens have been evaluated using a few guide lines. In addition, the strength capacity of specimens is checked for the strength demand caused by the design earthquake load including overturning moment effects. The result shows while the strength of specimen with joint box for vertical continuity is little bit lower than that of specimen connected by welding, the ductility of the former is higher than that of the latter. The energy dissipation ratios of PC specimens are ranged from 83% to 96% of that of Re specimen and the average of those are shown 90%.

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Flexural Tensile Strength of CJP Groove Welded Joints Connecting Thick HSA800 Plates (HSA800 후판재의 완전용입 맞댐용접부 휨-인장강도 실험)

  • Lee, Cheol Ho;Kim, Dae Kyung;Han, Kyu Hong;Park, Chang Hee;Kim, Jin Ho;Lee, Seung Eun;Kim, Do Hwan
    • Journal of Korean Society of Steel Construction
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    • v.26 no.5
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    • pp.407-418
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    • 2014
  • As a continuing work of previously conducted standard tension tests, full-scale flexural tests were conducted in this study to assess the structural performance the CJP groove welded joints connecting thick HSA800 plates. Two welding electrodes were available at the time of this experimental research; one was GMAW-based electrode A and the other FCAW-based electrode B. Three full-scale box-type beam specimens with single bevel- and V-groove CJP welded joints were fabricated from 60mm and 25mm thick HSA800 plates according to the AWS-prequalified groove welded joint details. In designing the specimens, all possible limit states like local and lateral torsional buckling were carefully controlled in order to induce flexural plastic yielding or eventual joint fracture. All the CJP joints made by both welding electrodes showed satisfactory performance and were able to transfer the tensile flange forces higher than that corresponding to the measured tensile strength of HSA800 flange plates. However, it should be noted that, during fabrication, serious concerns about the welding efficiency and workability of the GMAW-based electrode were raised by a certified welder. The fracture occurred at the unbeveled (or vertical) interface between the weldment and the base metal when the GMAW-based electrode was used in the single-bevel joint, implying the possibility of insufficient melting. Thus, the FCAW-based electrode B is again recommended as the choice of welding electrode for HSA800 plates. The limited test data of this study implies that the V-groove CJP joint should be used in favor of the single bevel CJP joint, if possible.

Study on copper end-tab shape for maximum heat discharging performance (방열 성능 향상을 위한 구리 엔드 탭의 최적형상 연구)

  • Choi, Yeou-Myeong;Choi, Yoon-Hwan;Cho, Sang-Myung;Park, Jung-Hyun;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.1-7
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    • 2017
  • When implementing butt joint welding of two plates, it is useful to attach end-tabs made of a metal with high heat conductivity (e.g., copper) at the front and back sides of the welded plates to prevent the bead from rolling down and prevent defects that may occur at the tips of the weld zone. In this study, the fin shape, which is known to have good heat discharging characteristics by natural convection, has been applied to enhance the cooling performance of the end-tab. From both experiment and numerical analysis, it was confirmed that end-tabs with fin-shaped holes have better heat discharging performance than end-tabs without holes. Through thermal and fluid flow analysis, the cooling rates of end-tabs with different hole shapes were estimated in order to figure out characteristics of shape factor that are important for the heat discharging performance. As a result, we found that the structure including vertical fins with optimal fin gap was the best-performing shape.

Structural Performance Evaluation of End-plate Connections According to Constructional Quality in P.E.B System (P.E.B 시스템에서 시공상태에 따른 엔드플레이트 접합부의 구조성능평가)

  • Lee, Eun-Taik
    • Journal of Korean Society of Steel Construction
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    • v.24 no.4
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    • pp.461-468
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    • 2012
  • P.E.B (Pre-Engineering Building) system means an economical system, which designs and uses optimal section proportion of tapered members according to the magnitude of bending moment. However, it is hard to adjust the friction type bolted joint in the joint of tapered member in the P.E.B system. End-plate connection is mainly used in this system due to that difficulty. Because P.E.B system has end-plate vertical defacts by heat welding deformation, a gap between end-plates and rafter or rib can be observed. In this study, an examination of construction stability was throughly performed and analyzed by the investigation of permissible internal force of bolts in end-plate connections under the bending moment using the end-plate's initial connection-defect (gap).