• Title/Summary/Keyword: Vehicle Load Test

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Development on the Aluminum Carbody for Rubber-Tired AGT Vehicle (고무차륜형 AGT 경량전철 차량용 알루미늄 차체의 개발)

  • Kim, Yeon-Su;Park, Sung-Hyuk;Baek, Nam-Uk;Kim, Dong-Seong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1118-1123
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    • 2003
  • Based on the design requirements(size, strength, structure, weight, and etc.) for the rubber-tired AGT vehicle, carbody made of aluminum alloy is designed. The analysis of strength and stiffness is performed in the designed carbody, which results in the modification for optimal shapes and structures. It consists of a under frame, side frame, roof frame, end frame and forehead frame. After the carbody manufactured, tests are performed, which are vertical load test, longitudinal compressive load test, twisting load test, twisting natural frequency measurement, bending natural frequency measurement and 3 points supporting test. Results of them can guarantee a structural safety.

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A Study on The Load Test Method and Result For Bogie Frame of New LRT (신형 경전철차량 대차프레임 하중시험 방법 및 결과 고찰)

  • Kim, Weon-Kyong;Won, Si-Tae;Jeon, Chang-Seong
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1679-1688
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    • 2008
  • Recently, the bogie frame weight of Light Rail Transit system has been reduced in order to save energy and materials. However, this light weighted vehicle structure is very important to verify the fatigue strength at the development stage. Bogie system consists of bogie frame, suspensions, wheel-sets, braking system and transmission system. Among these components, the bogie frame is most significant component subjected to the whole vehicle and passenger loads. In this study, the bogie frame for the New LRT power car is evaluated to the static and fatigue strength. And the evaluation method is used the LRT Performance Test Standards Specification throughout the FEM analysis and static load test. The static and fatigue test results for the LRT bogie frame of power car has been appeared very safety and stable for the design load conditions.

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Analysis of Load Input to Vehicle Body Due to Diversification of Environment of Towing Device (견인 장치 사용 환경 다양화에 따른 차체 입력하중 분석)

  • Choi, Jaesung
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.40-48
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    • 2018
  • Purpose: This research is to develop Trailer Durability Test of towing device, in order to cover usage conditions of bike type as well as general type trailer. With the diversification of leisure activities, the population that enjoys various sports and leisure has increased rapidly, and the number of vehicles equipped with camping trailers and bike carriers is also increasing steadily. The purpose of this study is to develop a durable vehicle that has no problem in various customer conditions. Methods: We measured the input load under various conditions of the user by attaching load cell to the body fixing part and towing ball of the towing device. The load in various modes was measured, and the difference between the trailer and the bike carrier type was compared and analyzed. Results: Due to the difference in fixing method and weight between the two types, the trailer has a large longitudinal force and the bike type has a large vertical force. Therefore, it is necessary to durability test method capable of satisfying all longitudinal force and vertical force. Conclusion: We improved the durability test of the towing device by changing the test surface. The new mode has made it possible to shorten the durability test schedule by increasing test efficiency.

Dynamic Analysis of Vehicle Sub-frame (차량용 서브프레임의 동특성 해석)

  • Lee, B.H.;Kim, C.J.;Kim, G.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.12 s.105
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    • pp.1332-1339
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    • 2005
  • The vibration of Powertrain are one of the import design characteristics of a vehicle. Powertrain is mostly mounted to the front subframe and powertrain mounting has an important role in determining the vehicle vibration characteristics. In this paper, the accuracy of the vibration analysis for the front subframe is discussed. The dynamic characteristic of subframe are measured from vehicle test and the finite element model updating are performed that natural frequency, mass and MAC of the experimental and theoretical modal analysis are compared. The subframe mounting stiffness are obtained the iteration method based on the vibration of subframe from vehicle test. Finally, the result of dynamic analysis which is operated dynamic load is compared with experimental one of vehicle test.

Accelerated Life Test Selection Study for Life Evaluation of Engine Type Drive Axle for Forklift (지게차용 엔진식 드라이브 액슬 수명평가를 위한 가속수명시험 선정 연구)

  • Jun-Young Kim;Yeong Jun Yu;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.20 no.3
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    • pp.9-14
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    • 2023
  • In this paper, the selection of a reliable accelerated life test code for a 2-ton forklift was accomplished by choosing the driving resistance coefficient failure-free test time based on a 10,000-hour B10 life. The overall life and average equivalent load of the vehicle were then calculated based on actual driving test conditions using the selected driving resistance coefficient. The gear train's accelerated life test code was selected by adjusting the equivalent load to a torque and rotation speed that did not exceed 125%(about 75HP) of the vehicle rated power. The safety of the test standards was validated by conducting an actual accelerated life test utilizing the proposed test method in this study and comparing the test result with the corresponding theoretical value. It is anticipated that the reliability of the accelerated life test in this paper will be enhanced, by incorporating actual driving performance data collected directly from the forklift and adjusting the conditions used in developing the accelerated life test code.

Improvement of Durability and Reliability by Developing a Bi-axial Test Process of Road Wheel (차량 로드 휠의 복합축 평가 프로세스 구축을 통한 내구신뢰성 강건화 및 주행안정성 향상)

  • Chung, Soo Sik;Yoo, Yoen Sang;Kim, Dae Sung
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.26-30
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    • 2016
  • The steel road wheel on ventilation holes was cracked in the vehicle durability test. But the component durability test by uni-axial, CFT(Cornering Fatigue Test) and RFT(Radial Fatigue Test) had been satisfied. That is, the uni-axial component test could not forecast the crack of vehicle. Therefore this study developed the bi-axial test mode to reflect a vehicle condition(to reflect both vertical and lateral force simultaneously) based on real load data which was measured in Europe and China and developed CAE simulation too. It reproduced the cracks same as vehicle's and verified by bi-axial test machine in the LBF(Fraunhofer Institute for Structural Durability and System Reliability) durability research center in Germany. Finally this the durability CAE simulation by using HMC(Hyundai Motor Company)'s the bi-axial test mode predicts feasibly the steel wheel's durability performance before vehicle durability test.

Application of operating vehicle load to structural health monitoring of bridges

  • Rafiquzzaman, A.K.M.;Yokoyama, Koichi
    • Smart Structures and Systems
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    • v.2 no.3
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    • pp.275-293
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    • 2006
  • For health monitoring purpose usually the structure is instrumented with a large scale and multichannel measurement system. In case of highway bridges, operating vehicle could be utilized to reduce the number of measuring devices. First this paper presents a static damage detection algorithm of using operating vehicle load. The technique has been validated by finite element simulation and simple laboratory test. Next the paper presents an approach of using this technique to field application. Here operating vehicle load data has been used by instrumenting the bridge at single location. This approach gives an upper hand to other sophisticated global damage detection methods since it has the potential of reducing the measuring points and devices. It also avoids the application of artificial loading and interruption of any traffic flow.

Application of Wavelet Transform in Estimating Structural Dynamic Parameters by Vehicle Loading Test (차량재하시험에 의한 구조물 동특성 평가에 웨이블렛변환의 이용)

  • Park, Hyung-Ghee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.2
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    • pp.129-136
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    • 2005
  • The vehicle loading test under the strict traffic control is generally carried out as a present practice in an evaluation process of the bearing capacity of a bridge. The quasi-static load test is recently proposed to mitigate the traffic condition of test, and analyze the disturbed acceleration time-history data of free vibration due to the ambient traffic on the bridge by Fourier transform to calculate only the natural frequencies of the bridge. The calculated frequencies have some errors due to the analysis technique as well as the influence of ambient traffic loads, and in addition to it is cumbersome to obtain the free vibration data during a quasi-static load test. In this study, the wavelet transform technique using Morlet wavelet is used to analyze the acceleration data recorded during a quasi-static load test on a bridge and calculate the natural frequencies and the modal damping ratios of the bridge. The study results show that the wavelet transform technique is a reliable and reasonable method to analyze test data and obtain the natural frequencies and the modal damping ratios of a bridge regardless of the data types i.e. free or forced vibrations.

THE CLONK PHENOMENON -A LOAD CHANGE REACT10N TO BE BALANCED H TERMS OF COMPORT AND ENGINE RESPONSE

  • Biermann, J.W.;Reitz, A.;Schumacher,T.
    • International Journal of Automotive Technology
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    • v.1 no.1
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    • pp.56-60
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    • 2000
  • The customers demand of a good vehicle agility consists of a quick reaction of the vehicle with the actuation of the throttle pedal on one hand and a high comfort level of vibration and noise within the vehicle on the other hand, which means the reduction of disturbing side effects. In order to achieve a satisfactory compromise it is necessary to gain a deeper understanding of the complex, high dynamic vibrations system "vehicle / drive train". For several years the ika has been carrying out such detailed vehicle investigations and test bench measurements in addition to comprehensive CAE analysis for various research projects in partnership with different vehicle manufacturers.

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Static Load Test for Verification of Structural Robustness of Composite Oxidant Tank for Space Launch Vehicle (우주발사체용 복합재 산화제탱크 구조 강건성 검증을 위한 정하중 시험)

  • Kim, Hyun-gi;Kim, Sungchan
    • Journal of Aerospace System Engineering
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    • v.15 no.5
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    • pp.98-105
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    • 2021
  • This study presented the results of the static load tests conducted to verify the structural robustness of the composite oxidant tank for a space launch vehicle. First, we introduced the test equipment used in the static load test of the composite oxidant tank, and then described the test requirements that the composite oxidant tank must satisfy. In addition, we presented a test set-up diagram consisting of the static load test fixture, hydraulic pressure, control equipment, and data acquisition equipment, and the load profile of the static load test of the composite oxidant tank consisting of shear, equivalent compression, bending, and combination tests. As a result of load control, we verified the reliability of this test by showing the errors between the input load and the feedback load in each channel according to the increase of the test load, and the feedback error between the channel A and channel B of load cell in each load actuator. As a result of the static load test, the load of the actuator was properly controlled within the allowable error range in each test, and we found that the test specimen did not cause damage or buckling that causes significant structural defects in the required load.