• Title/Summary/Keyword: Vehicle Development Process

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Development of Vehicle Clutch Discs Cushion Variation Measurement Device Using a Variable Load Electric Press (하중 가변형 전동 프레스를 이용한 차량용 클러치 디스크 쿠션 변위량 측정 장치 개발)

  • Park, Seung-Gyu;Choi, Hae-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.64-69
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    • 2016
  • Vehicle clutch measurement for disc cushion variation was developed for the production of high quality Dual clutch transmissions. The developed device is composed of load cells for load measurement and LVDT for measuring the distance variation measurement in cushion variation. The servo motor-driven electric press for flexible loads that was developed was controlled by a PC-based HMI system, LabVIEW, and the device was able to continuously record real time measurement data with the accuracies of ${\pm}0.1\;kgf$ load and ${\pm}5{\mu}m$ cushion amount, which is far above the requirements of commercial vehicle standards.

Structural Sizing for Optionally Piloted PAV Preliminary Design (유무인 겸용 개인항공기(OPPAV) 개념설계를 위한 구조물 사이징)

  • Kim, Sung Joon;Lee, Seung-gyu
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.28 no.1
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    • pp.83-89
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    • 2020
  • Personal air vehicle (PAV) is considered by aviation engineers as a solution to provide fast urban mobility. The purpose of designing a optionally piloted PAV (OPPAV) is to provide an individual air vehicle. The airframe structure is designed with high strength carbon fiber composite to reduce the aircraft weight. This paper presents an overview of sizing process for OPPAV at the conceptual design level. It consists of load analysis, structural sizing and development of efficient design allowable values for composite material. The weight is estimated based on sizing process, including strength and stiffness requirements. The objective of this study is to present a overview of structural sizing procedure and fast tool for preliminary design phases.

Development of Buffer frame for ATV (ATV용 완충 프레임의 개발)

  • Kim, Joon-An;Jun, Jae-Uhk;Ko, Sung-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.159-164
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    • 2011
  • This paper is about the frame for an all terrain vehicle(ATV). An all terrain vehicle, also known as an ATV, has a seat designed to comfortably accommodate a rider over a wide variety of rugged terrain. This study developed and evaluated a buffer system to drive safely and reduce impact force on the load. The Frame includes a main frame portion which has one or more support frames. The buffer system with a double cushion system, one or more of the interaction of the shock absorber is constructed. The 3D modeling of ATV frame is built up with the software CATIA. According to the designing requirement, we analyzed the stress and the deformation of the frame.

A Study of Wheel Guards for Reduction of High Frequency Road Noise (고주파수 소음 저감 휠가드 연구)

  • Kim, Hyungyung;Baik, Hongsun;Lee, Moonsuk;Kim, Donghyo;Kim, Dohyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.12-18
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    • 2014
  • This paper describes about the development of new concept's rear wheel guards for the reduction of Road Noise in the passenger vehicle using test. The new wheel guards are proposed by various frequency chamber concept and different textile layers concept. Two wheel guards were verified by small cabin resonance test and vehicle test. Through new developing process without vehicle test, Result of road noise will be expected when new concepts and materials of wheel guard is applied into automotive vehicle. As a result of the application of Aimed Helmholtz and Multi-layers concept, this paper classifies the road noise, cost and weight are reduced by new concepts and the solutions are adopted into the 2 cars.

The Study on the Exterior Design Decision Process of the Maneuver Weapon System Development (기동무기체계 개발에서 외형 디자인 결정 프로세스에 관한 연구)

  • Youn, Byungjo;Lee, Ho
    • Journal of the Korean Society of Systems Engineering
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    • v.13 no.2
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    • pp.1-8
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    • 2017
  • The Core in Weapon system R&D is to realize the user required capabilities in limited schedule and cost. Therefore, the design of weapon system focuses to functional design for realization of requirement capabilities. However, the weapon system should not only basically bring the confidence to friendly forces bring fear to enemy forces to maximize the operational effectiveness of weapon systems and we consider the exterior design as the important factor to compete with foreign systems in international defense market besides capabilities and cost. For that reason, we made study case about the visual design decision process applied to the LVT(light tactical vehicle) project which was recent successful deployment among the many R&D projects of auto industry. Based on this case, this study suggests the necessity of the exterior design decision process the maneuver weapon system is developed.

Development of Vehicle Assembly Process based on 3D (3D 기반 자동차 조립 프로세스 개발)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of Digital Convergence
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    • v.10 no.1
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    • pp.379-384
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    • 2012
  • In order to show the assembly process in detail, we used Script languages and it's simulation tried to do an automobile assembly process with 3D. 3D View techniques is the method of the optimum which helps the studying activity from industrial site. We developed 3D View in order to show a assembly process with 3D about engine part and tire part. Specially we experimented the user will be able to study actually using touch screen on the working.

AUTOMOBILE UNDERHOOD THERMAL AND AIR FLOW SIMULATION USING CFD (전산유체역학을 이용한 자동차 엔진룸의 열 및 유동장 해석)

  • Oh, K.T.;Kim, J.H.;Lee, S.W.;Kim, Y.S.;Ha, J.W.;Kang, W.K.
    • Journal of computational fluids engineering
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    • v.12 no.1
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    • pp.22-27
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    • 2007
  • Automobile underhood thermal and airflow simulation h α s been performed by using a commercial CFD program, FLUENT. To implement the radiation heat transfer effect to the underhood thermal and flow field, Discrete Ordinates Method(DOM) was used. The cooling fan was modeled by using the Multiple Reference Frame(MRF) technique. For the implementation of the heat exchangers, such as radiator and condenser, which are located in the front side of vehicle, the effectiveness-NTU model was used. The pressure drop throughout the heat exchangers was modeled as Porous media. For the validation of the current computational method, the coolant temperature at the inlet port of the radiator was compared with experimental data, and less than 3% error was observed. Finally, the composed model was used for the cooling fan spec determination process in the development of a new vehicle, and the results showed that the current CFD method could be successfully applied to the vehicle development process.

A Study on a Test Platform for AWS (All-Wheel-Steering) ECU (Electronic Control Unit) of the Bi-modal Tram (저상굴절버스 조향시스템 전자제어장치의 테스트플랫폼 구축에 관한 연구)

  • Lee, Soo-Ho;Moon, Kyeong-Ho;Park, Tae-Won;Kim, Ki-Jung;Choi, Sung-Hun;Kim, Young-Mo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1051-1059
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    • 2008
  • In the development process of an ECU (Electrical Control Unit), numerous tests are necessary to evaluate the performance and control algorithm. The vehicle based test is expensive and requires long time. Also, it is difficult to guarantee the safety of the test driver. To overcome the various problems faced in the development process, the ECU test has been done using HIL (Hardware In the Loop). The HIL environment has the actual hardware including an ECU and a virtual vehicle model. In this paper, the test platform environment is devloped for the AWS ECU black box test. The test platform is built on HIL (Hardware In the Loop) architecture. Using the developed test platform, the control algorithm of the AWS ECU can be evaluated under the virtual driving condition of the bi-modal tram. Driving conditions, such as a front steering angle and vehicle velocity, are defined through the PC (Personal Computer) input. Input signals are transformed to electrical signals in the PC. These signals become the input conditions of the AWS ECU. The AWS ECU is stimulated by arbitory input conditons, and responses of the system are observed.

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Development of Vehicle Evaluation System for Pedestrian Protection (보행자 보호를 위한 차량평가시스템 개발)

  • Yong, Boo-Joong;Cho, Hyun-Deog;Lee, Jae-Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.53-58
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    • 2006
  • IHRA Pedestrian Working Group has investigated and analyzed the current status of pedestrian-vehicle accidents in IHRA member countries. According to the results, European countries and Japan are working on new regulations to improve passive pedestrian protection on passenger cars significantly. Although IHRA proposed pedestrian test procedures, which may provide a basis of technical regulations in the future, further research and development are necessary to refine the procedures. In order to prepare and satisfy the pedestrian protection requirements, domestic passenger vehicles also should be tested. Among various safety-related studies based on accident data analysis, dealing with pedestrian head injury would be considered one of the keen interests. In this study, the pedestrian headform impact test system is developed. The developed system will be useful to carry out validation study of the test procedures through actual tests using sample vehicles, and to explore the car feasibility level prior to the use of the test methods in legislation.

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A Study on the Design Process of Steering System considering Frequency and Sensitivity (주파수와 감도를 고려한 스티어링 시스템 설계 프로세스 연구)

  • Kim, Ki-Chang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.208-211
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    • 2005
  • This paper describes the development process of steering system for reduce idle vibration through the data level of frequency and sensitivity. High stiffness and light weight vehicle is a major target in the refinement of passenger cars to meet customers' contradictable requirements between NVH performance and fuel economy. The target frequency of the steering system is set by benchmarking of a competitive vehicle and the vibration mode map is used to separate steering column modes from resonance of body structure and engine idle rpm. This paper descirbes the analysis approach process for high stiffness of steering system and the design guideline is suggested about steering column and support system by using mother car at initial design stage. We used a patent map in order to analyze accurately a technical trend and suggested the design process using dynamic damper of steering system considering sensitivity. And we established techniques of analysis on steering system and evaluated the level of accuracy of analysis through correlating the test and analysis results. It makes possible to design the good NVH performance vehicle at initial design stage and save vehicles to be used in tests. These improvements can lead to shortening the time needed to develop better vehicles.

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