• Title/Summary/Keyword: Valve plate

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A study on the characteristics of dynamic pressure in cylinder pen of hydraulic axial piston pump (유압 액셜 피스톤 펌프의 실린더 포트 내부 비정상 압력특성에 관한 연구)

  • 김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.209-214
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    • 1999
  • Dynamic pressure is one of the major sources on noise emission in hydraulic axial piston pump. This paper reports an experimental study of dynamic pressure characteristics in the cylinder port of hydraulic axial piston pump. We investigated dynamic pressure with not only the effect of delivery pressure, rotational speed and temperature but also V-notches at the ends of the kidney ports in the valve plate. We experimented three valve plates with three type V-notches at the ends of the kidney ports, because V-notches of the valve plate is known of noise reduction. Finally, we hope this paper help to design of the valve plate in hydraulic axial piston pump.

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STUDY ON FLOW CHARACTERISTICS FOR PRECISION CONTROL BUTTERFLY VALVE (정밀제어용 버터플라이 밸브의 유동특성에 관한 연구)

  • Park, Song Mook;Choi, Hoon Ki;Yoo, Geun Jong
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.21-26
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    • 2014
  • Butterfly valve is a valve that controls fluid flow depending on the size of the opening angle. In general, the size of the opening angle of the valve increases, the fluid flow has also increased sharply. However, sometimes, in a specific piping system, a particular operating condition is needed that the fluctuation of the fluid flow should not have large amount although the size of opening angle of the valve become larger. In butterfly value, the shape of a typical thin plate, it is impossible to control a minute fluid, but in thick plate type, it is possible. In this study, we got the fluid flow control characteristics and pressure drop through both a numerical method and an experimental method about thick plate type. The numerical result and experimental result of flow coefficient show a similar pattern. In addition, we could find that minute fluid flow control was possible in the area of small size of the opening angle.

Analysis of Lubrication and Dynamic Characteristics of a Cylinder Block for Hydraulic Pump (유압펌프용 실린더 블록의 윤활 및 동특성 해석)

  • 안성용;임윤철;홍예선
    • Tribology and Lubricants
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    • v.20 no.4
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    • pp.209-217
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    • 2004
  • Lubrication characteristics between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump play an important role in volumetric efficiency and durability of pump. In this paper, a finite element method is presented for the computation of the pressure distribution between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump. Also, a Runge-Kutta method is applied to simulate the cylinder block dynamics of three-degrees of freedom motion. From the results of computation, we can draw two major conclusions. One is related to the fluid film characteristics between a cylinder block and a valve plate and the other is related to the average leakage that is determined by the pressure gradient and the clearance near the discharge port. The numerical results of cylinder block dynamics were compared with the experimental results using eddy-current type gap sensors those are fixed at a pump housing.

A Numerical Study for Reducing Cavitation in a Butterfly Valve with a Perforated Plate (다공판이 설치된 버터플라이밸브의 캐비테이션 발생 저감에 관한 수치적 연구)

  • Jo, Seong Hwi;Kim, Hong Jip;Song, Keun Won
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.65-70
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    • 2014
  • The effectiveness of a perforated plate installed additionally at butterfly valve to reduce cavitation which can cause vibration, noise, erosion, and flow path blockage has been investigated using CFD. Rayleigh-Plesset equation was applied to simulate cavitation phenomena. 3D flow simulations have been performed for 6 cases to consider the occurrence of cavitation at the downstream of the valve. From the present results, the perforated plate was thought to be very effective to suppress the cavitation inside of the pipe.

A Study on Design of Notches in Valve Plate of Swash Plate Type Axial Piston Pumps Operated Bi-directionally (양방향 구동 사판식 액시얼 피스톤 펌프의 밸브 플레이트 노치 설계에 관한 연구)

  • Choi, Sae Ryung;Lee, Ill Yeong;Han, Sung Min;Shin, Jung Woo
    • Journal of Drive and Control
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    • v.13 no.3
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    • pp.39-46
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    • 2016
  • Flow and pressure ripple in swash plate type piston pumps is largely dependent on the design of notches(silencing grooves) in the valve plate. In uni-directional pumps, the basic design concept for notches in the valve plate could be said to be established. It is easily deduced that the design concept for notches in uni-directional pumps can not be simply applied to bi-directional pumps requested for EHA(electric hydrostatic actuators). To carry out systematic research on technological issues regarding notch applications to bi-directional piston pumps, five notch designs are devised. The effects of the notch designs on the characteristics of the pump are investigated by numerical simulations and experiments. Through this study, basic concepts about notch design for bi-directional piston pumps are suggested.

Relation between Pressure Variations and Noise in Axial Type Oil Piston Pumps

  • Kim, Jong-Ki;Kim, Hyoung-Eui;Jung, Jae-Youn;Oh, Seok-Hyung;Jung, Seok-Hoon
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.1019-1025
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    • 2004
  • Pressure variation is one of the major sources on noise emission in the axial type oil piston pumps. Therefore, it is necessary that the pressure variation characteristics of the oil hydraulic piston pumps be clarified to reduce the pump noise. Pressure variations in a cylinder at the discharge region and the pump noise were simultaneously measured with discharge pressures and rotational speeds during the pump working. To investigate the effects of the pre-compression and the V-notch in the valve plate, we used the three types of valve plates. In this research, it is clear that the pressure variation characteristics of axial type oil piston pumps is deeply related to the pre-compression and to the V-notch design in valve plate. Therefore, we could reduce the pump noise by using the appropriate pre-compression angle and the notch design that are between the suction port and the discharge port in valve plate.

Study of Pressure and Flux Pulsation to Design Optimum Valve-Plate Notch and Pulsation-Variables Analysis of Swash-Plate-Type Piston Pump (가변 사판식 피스톤펌프의 맥동 변수 분석 및 최적 밸브플레이트 노치 설계를 위한 압력 및 유량맥동에 관한 연구)

  • Bae, Jun-Hyeong;Chung, Won-Jee;Jang, Jun-Ho;Yoon, Young-Hwan;Jeon, Ju-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.244-250
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    • 2015
  • We propose a simulation technique to estimate the reduction effect of the pressure/flow pulsation by analysis of the pulsation variables and notch shape of the valve plate of a swash-plate-type variable piston pump. First, using SimulationX$^{(R)}$, we perform a theoretical kinematic analysis according to the variable swash-plate angle and rotational velocity in order to design a single-piston pump. In designing the notch shape of the valve plate of the swash-plate-type variable piston pump as one of the pulsation variables, we investigate the effect of the pulsation by comparing two notch types (circular type and V type). Then, we extend our analysis to a nine-piston pump model. This paper not only confirms the effect of the pressure/flow pulsation according to pulsation variables but can also be applied to the development of a SimulationX$^{(R)}$-based simulation technique for notch-shape optimization for a swash-plate-type variable piston pump.

Optimal Design of the Safety Valve by Response Surface Method (반응표면법을 이용한 안전밸브의 최적화)

  • Lee, Sang-Woo;Shin, Dae-Young;Byun, Cheol-Woong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.551-556
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    • 2007
  • High pressure storage of the agent gas in fire suppression system was composed of tank, main valve and safety valve, which prevents the fracture of the high pressure storage. The safety valve has circular thin plate as fracture plate that was destroyed over fracture pressure. When inner pressure of the storage is reached the fracture pressure, the safety valve discharges gas and degrades simultaneously the inner pressure of the storage. There are design variables such as flow path diameter, inner diameter of the plastic packing ring, thickness of plate and fillet radius. In this variables, thickness of plate is set to be a value of 0.2mm. The main effect of variables on the inner pressure, has been decided using factorial design and statistical analysis. Therefore, the relation of variables are expressed by regression equation. It is disclosed results that the difference of fracture pressures between the equation and experiment has $2{\sim}5%$. Finally, using response surface method, the optimal design of the safety valve could be decided with safety pressure of 25MPa, where the fracture occurs on circular thin plate.

Study on Performance Test of Plate Type ER-Valves (평판형 ER-Valve의 성능실험에 관한 연구)

  • Jang S.C.;Yum M.O.;Kim D.T.;Park J.B.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.321-324
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    • 2002
  • Hydraulic valve control the pressure and the How of fluid by the hydraulic oil transfered from pump but the ER fluid consists of solid particles of micrometer in size and insulating oil so in the general hydraulic valve. We invented ER-Valve using ER fluid as working fluid. The ER fluid, working fluid of ER-Valve is a functional fluid to represent the feature of fluid according to strength of electric field. In this research we made our own 4 types of plate type ER-Valve which has same surface but different width and length and then we conducted performance test. We measured flow rate and pressure drop of fluid which is flowing in the ER-Valve according to the electric field strength to conduct this test. We modeling ER-Valve relating to ER-Valve system and yield shear stress according to the strength of electric field. We used the pressure drop according to the strength of electric field by differential pressure gauge in the our own made ER-Valve. This test reviewed experimental the special changes of ER-Fluid in the steady flow condition.

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Structural Analysis of the Valve Block of a Swash Plate-Type Axial Piston Pump (사판식 축 피스톤 펌프 밸브블록의 구조 해석에 관한 연구)

  • Kim, Jeong-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.52-57
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    • 2016
  • A swash plate-type piston pump is a device used to discharge hydraulic fluid as the volume generated through the piston moves in the direction of the slope by adjusting the angle of its swash plate. In addition, the valve block internalized in the pump includes a flow path for intake from outside, a flow path for discharge, and a pilot conduit line to control discharge pressure and flux. In this study, a numerical analysis is conducted to improve the cracking of the valve block generated during process testing, and the developed pump is evaluated.