• Title/Summary/Keyword: Unit Modular Method

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Development of a Korean Modular Housing Construction Scenario (한국형 모듈러 주택 시공의 시나리오 개발)

  • Kim, Kyoon-Tai;Kim, Chang-Han;Lee, Du-Heon;Lee, Young-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05b
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    • pp.81-83
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    • 2011
  • A modular house is a house that is assembled on-site from modularized units. As such units are manufactured in a factory, the construction period is reduced, resources are recycled, and quality is improved. However, the construction technique applied to conventional modular houses has not overcome certain structural restrictions, as it is currently used to build houses less than 4 stories in height, which means that it lacks economic feasibility. For this reason, this research aims to develop a scenario of a construction method for Korean modular housing that can be applied to urban-type housing higher than 12 stories. This research is expected to provide fundamental data necessary for the future development of a construction method for Korean modular housing.

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Design Equation of a Coupled Beam to Limit Deflection of Modular Unit Structures (모듈러 유닛 구조물의 사용성 향상을 위해 연결된 보의 처짐 제한을 위한 설계식 개발)

  • Park, Ji-Hun;An, Seok-Hyun;Cho, Bong-Ho;Lee, Sang-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.471-475
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    • 2007
  • Design equations of coupling plates, which connects floor beam of the upper modular unit and overhead beam of the lower one in order to improve serviceability in vibration, are proposed. End conditions of the coupled beams is semi-rigid and the optimal location of the coupling plates are assumed. Rotational constraints for both ends of the coupling plate modeled with beam elements are released and flexibility method is applied to obtain deflection equations of the coupled beam. Proposed equations are defined using the flexibility of the coupling plate, of which size can be determined inversely. Based on numerical analysis, coefficients of the design equations are calibrated and the revised equations are verified to be useful in the design of the coupled beam.

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Standard Process and Work Breakdown Structure for Housing Construction Projects using Infill Modular System (인필식 모듈러 공법을 적용한 주택건설공사의 작업분류체계 구축 및 표준 프로세스 제안)

  • Sohn, Jeong Rak;Lee, Dong Gun;Bang, Jong Dae;Kim, Jin Won
    • Land and Housing Review
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    • v.10 no.3
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    • pp.77-87
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    • 2019
  • In Korea, the modular construction method was applied to the construction of facilities such as military barracks and school dormitories, beginning with the pilot project of Seoul New Elementary School in 2003. In 2017, public modular houses were supplied to Busan(Yongho-dong) and Seoul(Gayang-dong), and modular housing is expected to continue to be supplied in the future. However, there is no clear construction standard for the modular housing construction yet, and there are few cases where the infill modular system is applied. Therefore, this study established the work breakdown structure and proposed a standard process focusing on the infill modular system applied to the construction of Dujeong-dong modular house in Cheonan. Level 1 of the work breakdown structure by construction stage of Infill modular was defined as modular manufacturing, assembly, and finishing process. Level 2 was defined as preparation, modular production, modular infill, modular fixing, floor plastering, building finishing, and other site finishing. Level 3 is defined as 57 detailed unit work of infill modular construction. The standard process of infill modular is proposed for the assembly stage that is commonly applicable to infill modular housing construction. The results of this study can be used for the process plan, transportation plan, lifting plan of modular housing construction.

Design and Analysis of a Modular Unit for Reconfiguration of the Structure (구조물의 가변성을 위한 모듈형 유닛의 설계 및 해석)

  • Yu, In-Whan;Lee, Bo-Hee;Song, Hyun-Son
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.8
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    • pp.122-131
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    • 2011
  • In this paper, the design and analysis of a reconfigurable modular structure, which reforms itself according to the change of the environment and realize appropriate forms and motions, are dealt with. This modular is a free structure from the restrictions with constraints about fixed environment and has various forms and motions by combining units. The form of this unit has a shape of a square with 7 centimeters side each, and has a structure which can be combined in a chain-shape or a lattice-shape. Additionally, The structure has a mobility by being equipped with wheels so that it can be combined for itself. In this paper, all the wireless controllers, sensor system, and communicating method between modules according to module structures were suggested and transformation method to be transformed to shape of snakes, caterpillars were presented. Moreover, simulations for each method were performed to show the validity of the motions including motor torque analysis. All the motions suggested were realized and experimented, whereby the availability of the designed mechanism and algorithm was verified with the result of experiments.

Shear Behaviour of Precast Concrete Modular Beam Using Connecting Plate (연결 플레이트를 사용한 프리캐스트 콘크리트 모듈러 보의 전단성능)

  • Cho, Chang Geun;Ro, Kyong Min;Lee, Young Hak
    • Journal of Korean Association for Spatial Structures
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    • v.21 no.4
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    • pp.65-72
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    • 2021
  • The Precast concrete(PC) modular structures are a method of assembling pre-fabricated unit modules in the construction site. The essential aim of modular structures is to introduce a connection method that can ensure splicing performance and effectively resist shear strength. This study proposed PC module using a connecting plate that can replace splice sleeves and shear keys used in the conventional PC modular structures. To evaluate the splicing performance and shear capacity of the proposed method, the shear test was conducted by fabricating one monolithic reinforced concrete(RC) beam and two PC modular beams with a shear span-to-depth ratio as variables. The experimental results showed that the shear capacity of the PC modular beam was about 89% compared to that of the RC beam, and showed a failure of the RC beam according to the shear span-to-depth ratio. Therefore, it was considered that the connecting plate effectively transferred the stress between each PC module through the joint and ensure integrity. In addition, the applicability of shear strength equation of ACI 318-19 and Zsutty's equation to PC modular beams were evaluated. Results demonstrated that the improved shear strength equations are needed to consider reduction of shear strength in PC modules.

Alternative Evaluation Model for Tower Crane Operation Plan in Modular Construction - Focusing on Modular Unit Installation and Finishing works - (모듈러 건축 타워크레인 운용 계획의 대안 평가 모델 - 유닛 설치 및 마감공사를 중심으로 -)

  • Kim, Joo Ho;Park, Moonseo;Lee, Hyun-Soo;Hyun, Hosang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.2
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    • pp.50-60
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    • 2018
  • Recently, modular construction method has been widely applied to projects with repetitive processes including dormitory, the residential facility, and the hotel construction due to reduced labor input and shortened construction schedule. Generally, about 40% of total on-site construction cost excluding unit installation cost, is put on exterior finishing work, and thus management of finishing work is deemed important in maintaining the targeted schedule and cost. Since limited equipment is shared so that subsequent activities are not affected while carrying out on-site installation and finishing work, lifting plan becomes more important for modular projects with greater portion of finishing work load. In this regard, tower crane operation plan may take the form of a single cycle or multiple cycles in which equipment efficiency can be affected. However, difficulties exist in evaluating alternatives to tower crane operation plans supporting unit installation and finishing work. Therefore, this study aims to evaluate the alternative of tower crane operation method according to the cyclic period setting in modular building site to determine the effect on T/C uptime and process by parameterizing lifting time for unit and exterior finishing material, lift cycle for unit and exterior finishing material and time required for finishing work. Accordingly, this study develops a simulation model that can increase the tower crane efficiency by controlling the work speed. An academic contribution of this study is to suggest a resource leveling method applying the concept of lifting cycle, and further is expected to be managerially used as a basis for an alternative evaluation of equipment plan.

Suggestions for Quality Management through Analysis of Construction Process of Multi-layer Modular Housing (적층식 모듈러주택의 시공 프로세스 분석을 통한 품질관리 중점사항 제안)

  • Sohn, Jeong Rak;Lee, Dong Gun;Bang, Jong Dae;Kim, Jin Won
    • Land and Housing Review
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    • v.10 no.3
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    • pp.67-75
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    • 2019
  • The modular construction means that more than 70% of the parts such as walls, windows, electrical wiring, facility piping, bathrooms, and kitchen appliances are pre-assembled at the factory and transported to the site. It is possible to shorten the construction period than general construction work and to secure high quality through modular mass production since the modular construction works in the field at the same time as the modular production. However, there are only four domestic modular manufacturers, and each company's modular components and construction methods are different, so it is necessary to standardize them. Therefore, this study investigated the construction process centering on the stacking method of modular housing construction work applied to D site in Cheonan-si, and proposed the key points of quality management by construction stage. As the project was conducted as a pilot project for government R&D projects, some differences may occur from general modular housing construction. However, the construction process and quality control focus of each unit box type modular house analyzed in this study can be used as basic data in the future of modular housing construction. In addition, the results of this study can be used to establish construction standards, such as the development of checklists and establishment of standard processes.

Development of Manufacturing Planning for Multi Modular Construction Project based on Genetic-Algorithm (유전자 알고리즘 기반 다중 모듈러 건축 프로젝트 수행 시 모듈러 유닛 공장생산계획수립 모델 개발)

  • Kim, Minjung;Park, Moonseo;Lee, Hyun-soo;Lee, Jeonghoon;Lee, Kwang-Pyo
    • Korean Journal of Construction Engineering and Management
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    • v.16 no.5
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    • pp.54-64
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    • 2015
  • The modular construction has several advantages such as high quality of product, safe work condition and short construction duration. The manufacturing planning of modular construction should consider time frame of manufacturing, transport and erection process with limited resources (e.g., modular units, transporter and workers). The manufacturing planning of multi modular construction project manages the modular construction's characteristics and diversity of projects, as a type of modular unit, modular unit quantities, and date for delivery. However, current modular manufacturing planning techniques are weak in dealing with resource interactions and each project requirement in multi modular construction project environments. Inefficient allocation of resources during multi modular construction project may cause delays and cost overruns to construction operation. In this circumstance, this research suggest a manufacturing planning model for schedule optimization of multi project of modular construction, using genetic algorithm as one of the powerful method for schedule optimization with multiple constrained resources. Comparing to the result of the existed schedule of case study, setting optimized scheduling for multi project decrease the total factory producing schedule. By using proposed optimization tool, efficient allocation of resource and saving project time is expected.

Development of Modular Apartment Unit for Single Person Household Based on BIM (BIM 기반 1인 가구 모듈러 공동주택 유닛 개발)

  • Lee, Si-Hyeon;Yoo, Moo-Young
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.6
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    • pp.809-820
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    • 2023
  • In contemporary society, there is a notable rise in single-person households, coupled with an increased demand for residential spaces, necessitating the exploration of suitable housing solutions. Modular architecture is gaining prominence as a method to deliver cost-effective and sustainable living spaces efficiently. This study introduces a method for optimizing the design and construction processes of modular building units through Building Information Modeling(BIM) technology. It involves an analysis of factors that enhance living quality and meet the housing needs of single-person households. Utilizing BIM, a resource-efficient and cost-efficient modular apartment unit has been developed. BIM facilitates the visualization and integration of architectural components, thereby reducing design errors and enhancing productivity. This research evaluates both the benefits and constraints of modular architecture. Modular constructions, when combined with BIM, emerge as a potent solution for housing challenges, enriching the quality and variety of residential options. Nevertheless, considerations such as technical prerequisites and financial implications are also discussed. The study showcases the potential and merits of utilizing BIM for designing apartment units tailored to single-person households, offering a viable approach to ameliorate their living conditions.

A Study on the Unit Modular System Process Application Plan (모듈러공법의 국내 적용 활성화 방안에 대한 연구)

  • Kim, Do-Min;Lim, Jae-Bok;Kim, Ju-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.113-114
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    • 2012
  • The productivity of the construction industry is lower than other industries. Modular system is suggested to enhance the productivity of the construction industry. Modular system is a construction method which installs units manufactured in factory on site. It enables to reduce the duration and improve the quality of the constructions. However, the construction technique applied to modular system has not overcome certain structural problems. To solve the problems and motivate the application of modular system, this study propose the hybrid system which use core to resist a lateral force.

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