• Title/Summary/Keyword: Uniform corrosion

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Case studies on the probabilistic characteristics of ultimate strength of stiffened panels with uniform and non-uniform localized corrosion subjected to uniaxial and biaxial thrust

  • Cui, Jinju;Wang, Deyu;Ma, Ning
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.97-118
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    • 2019
  • Based on Nonlinear Finite Element Analysis (NFEA), this paper focuses on the bi-axial ultimate strength of typical bottom structures under corrosion. On one hand, uniform and not simultaneous corrosion across different structures is introduced, and surrogate models by Gaussian Process (GP) are built for both longitudinal and transverse cases individually, and corresponding probabilistic characteristics are investigated; meanwhile, corrosion effects on interaction between bi-axial stresses at ultimate state are studied. On the other hand, non-uniform localized pitting corrosion of normally distributed circular shapes is introduced, and different pitting corrosion densities are considered; structural bi-axial ultimate strengths under pitting corrosion are studied, and the results are compared with that from equivalent uniform corrosion; the probabilistic characteristics of structural ultimate strength in life cycle are studied; finally, the ultimate strength under randomly distributed pitting corrosion is compared with results from normally distributed pitting and uniform corrosion under various boundary conditions.

Evaluation of High Order Statistical Parameter for Electrochemical Noise Analysis

  • Kim, Jong Jip
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.296-299
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    • 2008
  • High order statistical parameters were evaluated using the electrochemical noise data collected during corrosion of type 430 stainless steel coupled to a inert, platinum electrode in 3.5% NaCl solution. High order statistical parameters are shown to predict uniform corrosion properly. However, Localization index, skewness of current, kurtosis and skewness of potential are capable of predicting pitting corrosion only when the transients are large with long life time. Of the high order statistical parameters evaluated, kurtosis of current is found to be the most sensitive parameter for detecting uniform and pitting corrosion.

Effect of γ on the Uniform Corrosion of 202 Stainless Steel with Two Phases of γ and α (γ와 α' 2상 조직을 갖는 202 스테인리스강의 균일부식에 미치는 γ의 영향)

  • Kim, Y.H.;Heo, S.H.;Kim, S.H.;Lee, S.H.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.4
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    • pp.200-205
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    • 2015
  • Effects of austenite on the uniform corrosion in the solution of $1\;N\;H_2SO_4$ were investigated through the electrochemical polarization test. Two phases structures of martensite and austenite were obtained by annealing treatment at the range of $500^{\circ}C{\sim}700^{\circ}C$ for 10min. in 70% cold-rolled 202 stainless steel. Volume fraction of reversed austenite increased rapidly with an increase of annealing temperature. Uniform Corrosion was occur mainly on martensite phase in 202 austenitic stainless steel with two phase of austenite and martensite. Corrosion current density increased with an increase of volume fraction of austenite, therefore uniform corrosion was affected by volume fraction of austenite

Fracture Analysis Considering the Non-uniform Corrosion Distribution (비선형 부식분포를 고려한 철근덮개 파괴해석)

  • 오병환;장봉석
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1041-1044
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    • 2001
  • This study was performed to evaluate the effect of non-uniform corrosion distribution on the analysis of concrete cover failure. A series of experiments have been undertaken to measure the corrosion rate of reinforcement according to the concentration of chloride ion so as to suggest a relationship between the reinforcement corrosion rate and chloride ion density. The corrosion induced pressure depending on the density of chloride ion has been derived. And nonlinear analysis assuming nonlinear corrosion distribution for cover cracking was achieved and compared with other experimental results to verify the accuracy of the model. Analysis was also performed for various parameters to compare their effects.

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Proposed Guidelines for Selection of Methods for Erosion-corrosion testing in Flowing Liquids

  • Matsumura, Masanobu
    • Corrosion Science and Technology
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    • v.6 no.6
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    • pp.291-296
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    • 2007
  • The corrosion of metals and alloys in flowing liquids can be classified into uniform corrosion and localized corrosion which may be categorized as follows. (1) Localized corrosion of the erosion-corrosion type: the protective oxide layer is assumed to be removed from the metal surface by shear stress or turbulence of the fluid flow. A macro-cell may be defined as a situation in which the bare surface is the macro-anode and the other surface covered with the oxide layer is the macro-cathode. (2) Localized corrosion of the differential flow-velocity corrosion type: at a location of lower fluid velocity, a thin and coarse oxide layer with poor protective qualities may be produced because of an insufficient supply of oxygen. A macro-cell may be defined as a situation in which this surface is the macro-anode and the other surface covered with a dense and stable oxide layer is the macro-cathode. (3) Localized corrosion of the active/passive-cell type: on a metal surface a macro-cell may be defined as a situation in which a part of it is in a passivation state and another in an active dissolution state. This situation may arise from differences in temperature as well as in the supply of the dissolved oxygen. Compared to uniform corrosion, localized corrosion tends to involve a higher wall thinning rate (corrosion rate) due to the macro-cell current as well as to the ratio of the surface area of the macro-anode to that of the macro-cathode, which may be rationalized using potential vs. current density diagrams. The three types of localized corrosion described above can be reproduced in a Jet-in-slit test by changing the flow direction of the test liquid and arranging environmental conditions in an appropriate manner.

Effect of Austenitizing Temperatures on Corrosion Resistance of 420J2 Stainless Steel (420J2 강의 내식성에 미치는 오스테나이트화 온도의 영향)

  • Kim, H.J.;Jung, B.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.3
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    • pp.150-156
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    • 2008
  • The effects of austenitizing temperature in a range of $1000{\sim}1150^{\circ}C$ on the corrosion resistance in 420J2 stainless steel tempered at $150^{\circ}C$ were investigated by an electrochemical uniform corrosion test in a solution of 0.5M $H_2S0_4$. Pitting test and DL-EPR test for intergranular corrosion were carried out in a solution of 3.5% NaCl and 0.5M $H_2S0_4$ + 0.01 M KSCN respectively. In uniform corrosion test, specimens austenitized below $1100^{\circ}C$ showed similar corrosion current density and passive current density, whereas specimens austenitized at $1150^{\circ}C$ showed a little higher values. Pitting potential slightly increased with an increase of austenitizing temperature. The degree of sensitization, DOS, also slightly increased with an increase of austenitizing temperature, reaching the highest degree at $1150^{\circ}C$. It was expected that the increase of DOS was due to the larger grain size rather than the dissolved precipitates in the matrix.

The Effect of Alloying Elements and Heat Treatment on the Uniform Corrosion of 440A Martensitic Stainless Steel(I) (440A 강의 균일부식에 미치는 합금원소와 열처리의 영향(I))

  • Kim, Y.C.;Kang, C.Y.;Jung, B.H.
    • Journal of Power System Engineering
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    • v.15 no.2
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    • pp.42-48
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    • 2011
  • 440A martensitic stainless steels which were modified with reduced carbon content(~0.5%) and addition of small amount of nickel, vanadium, tungsten and molybdenum were manufactured. Effects of alloying elements and tempering temperatures on the uniform corrosion in the solution of lN H2S04 were investigated through the electrochemical polarization test. When tempering temperature is constant, corrosion current density in active-passive transition point, Icorr, decreased a little with an increase of austenitizing temperature. In addition to this, when austenitizing temperature is constant, longer holding time showed a little lower Icorr and Ipass, passive current density. And when austenitized at $1050^{\circ}C$ and tempered in a range of $350{\sim}750^{\circ}C$, best anti-corrosion properties were obtained at $350^{\circ}C$ tempering temperature while worst at $450^{\circ}C$ or $550^{\circ}C$. The specimens tempered at below $450^{\circ}C$ and above $550^{\circ}C$, similar and good anti-corrosion characteristics were obtained regardless of alloying elements added, showing anti-corrosion characteristics are influenced more by tempering temperature than by alloying elements.

Study on Corrosion Law of Large Crude Oil Storage Tank Floor and Risk-Based Inspection and Maintenance Technology

  • Luo, Fang-Wei;Ran, Ran;Wang, Lei
    • Corrosion Science and Technology
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    • v.19 no.2
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    • pp.66-74
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    • 2020
  • In this paper, the author's team has carried out a comparative experimental study on the corrosion characteristics of Q235 steel commonly used in large-scale storage tanks under the specific bottom water environment found with Russian and Daqing crude oil. It was found that there is a certain degree of uniform or local corrosion on the tank floor depending on the kind of bottom water. The bottom water corrosion of Daqing crude oil is a uniform corrosion caused by carbon dioxide. While the Russian crude oil bottom water corrosion is clearly local corrosion caused by co-corrosion of carbon dioxide and hydrogen sulfide, here the corrosion rate is obviously higher than that caused by Daqing crude oil. There are two modes of storage tank inspection and maintenance that have been currently adopted by Chinese refining and chemical enterprises: a regular inspection mode and a API581-2016 risk-based detection mode. These modes have been effectively combined to form an intelligent tank inspection and maintenance mode, software tools to support this intelligent inspection and maintenance management have been developed.

A New Technology of Anti-corrosive of Metals in Atmospheric Environment

  • Chen, Ke Zhong
    • Corrosion Science and Technology
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    • v.2 no.4
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    • pp.194-196
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    • 2003
  • In this paper, a newest kind of anti-atmospheric corrosion method is introduced. This method does not adopt organic coating, plastic layer or metal plating, instead it adopts a kind of aqueous emulsion containing numerous tine solid compounds that are absorbed onto the component surface, which play the role of anti-electrochemical corrosion.

Effect of Sigma Phase on Electrochemical Corrosion Characteristics of a Deposited Metal of ER2594 (ER2594 용착금속의 전기화학적 부식특성에 미치는 시그마상의 영향)

  • Jung, Byong-Ho;Kim, Si-Young;Seo, Gi-Jeong;Park, Joo-Young
    • Journal of Power System Engineering
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    • v.19 no.6
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    • pp.75-81
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    • 2015
  • A deposited metal specimen of ER2594 which is a super duplex steel welding wire used to investigate the effect of sigma(${\sigma}$) phase on electrochemical corrosion characteristics was prepared by gas tungsten arc welding. Aging treatment was conducted for the specimen at the temperature range of $700^{\circ}C$ to $900^{\circ}C$ for 5 to 300 minutes after annealing at $1050^{\circ}C$. Corrosion current density has decreased a little with an increase of aging time over 60 minutes at $700^{\circ}C$ to $900^{\circ}C$ and the uniform corrosion of deposited metal had more influence on the precipitation of ferrite than the precipitation of sigma phase. Therefore, the precipitation of sigma phase did not have much effect on the uniform corrosion. Pitting potential representing pitting corrosion has shown decreasing tendency as the precipitation of sigma phase increased. The degree of sensitization representing intergranular corrosion has shown increasing tendency as the precipitation of sigma phase increased at $700^{\circ}C$ to $800^{\circ}C$, while it has decreased at $900^{\circ}C$ for 60 to 300 minutes.