• Title/Summary/Keyword: Uniform Stress

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Residual stress formation in injection-molded samples under constrained quenching (가압 급냉하에서의 사출 성형품내의 잔류 응력 형성 해석)

  • Yoon, Kyunghwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.58-68
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    • 1997
  • The residual stresses in injection-molded plastic parts can be divided into two, i.e., the flow-induced residual stress produced in flowing stage and the thermally-induced residual stress produced in cooling stage. Especially, the main source for the defect in the final parts, such as warpage, is known to be the thermally-induced stresses. For the freely quenched samples the structures of residual stresses and bire-fringence have been investigated by many researchers extensively. However, the boundary condition for free quenching was found to be improper to study actual injection molding process. In the present study a datailed structure of the residual stresses and birefringence produced under constrained quenching has been investigated experimentally. In constrained quenched samples a similar pattern but much less stress values than that for the freely quenched samples has been found in the case of the thickness of 1.0 mm. Howvere, in the case of the thickness of 4.0mm, totally different stress profile has been found experimentally. Suprisingly uniform birefringence throughout whole thickness has been found for all the cases of constrained quenching. Finally, to explain the mechanism to produce the final residual stresses and bire-fringence some preliminary numerical results including free volume theory have been introduced briefly.

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Analysis of mixed mode surface crack in finite-width plate subjected to uniform tension and bending by boundary element method (경계요소법에 의한 등분포인장과 굽힘을 받는 유한폭 판재의 혼합 모드 표면균열에 대한 해석)

  • 박성완;홍재학
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1592-1602
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    • 1990
  • Mixed mode surface crack in finite-width plate subjected to uniform tension and bending has been analyzed in 3-D problem by using boundary element method. The calculations were carried out for the surface crack angles(.a/pha.) of 0.deg., 15.deg., 30.deg., 45.deg., 60.deg., and 75.deg., and for the aspect ratio(a/c) of 0.2, 0.4, 0.6 and 1.0 to get stress intensity factors at the boundary points of the surface crack. For the aspect ratio of 1.0 and the surface crack angles, finite element method was used to check the results in this study. Comparison of the results from both methods showed good agreement.

Shear bond strength of zirconia to resin: The effects of specimen preparation and loading procedure

  • Chen, Bingzhuo;Yang, Lu;Lu, Zhicen;Meng, Hongliang;Wu, Xinyi;Chen, Chen;Xie, Haifeng
    • The Journal of Advanced Prosthodontics
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    • v.11 no.6
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    • pp.313-323
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    • 2019
  • PURPOSE. Shear bond strength (SBS) test is the most commonly used method for evaluating resin bond strength of zirconia, but SBS results vary among different studies even when evaluating the same bonding strategy. The purpose of this study was to promote standardization of the SBS test in evaluating zirconia ceramic bonding and to investigate factors that may affect the SBS value of a zirconia/resin cement/composite resin bonding specimen. MATERIALS AND METHODS. The zirconia/resin cement/composite resin bonding specimens were used to simulate loading with a shear force by the three-dimensional finite element (3D FE) modeling, in which stress distribution under uniform/non-uniform load, and different resin cement thickness and different elastic modulus of resin composite were analyzed. In vitro SBS test was also performed to validate the results of 3D FE analysis. RESULTS. The loading flat width was an important affecting factor. 3D FE analysis also showed that differences in resin cement layer thickness and resin composite would lead to the variations of stress accumulation area. The SBS test result showed that the load for preparing a SBS specimen is negatively correlated with the resin cement thickness and positively correlated with SBS values. CONCLUSION. When preparing a SBS specimen for evaluating bond performance, the load flat width, the load applied during cementation, and the different composite resins used affect the SBS results and therefore should be standardized.

Simulation of Bi-dispersed Electrorheological Fluids of Different Particle Sizes by the Extended Maxwell-Wagner Polarization Model (확장된 Maxwell-Wagner 분극 모델에 의한 서로 크기가 다른 입자들로 구성된 이성분계 전기유변 유체의 전산 모사)

  • Kim, Young Dae
    • Korean Chemical Engineering Research
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    • v.60 no.4
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    • pp.613-619
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    • 2022
  • The extended Maxwell-Wagner polarization model is employed to describe the ER(Electrorheological) behavior of bi-dispersed ER suspensions, and solutions to the equation of motion are obtained by dynamic simulation. Under the same particle volume fraction, it is found that the dynamic yield stresses of uniform size suspensions do not depend on the particle size. Compared with uniform size suspensions, the dynamic yield stress is reduced for ER fluids consisting of two kinds of particles with different sizes. Compared with the dynamic yield stress behavior, for ${\dot{\gamma}}^*$≧0.01 the shear stress shows different behaviors depending on the particle sizes and the raio of different size particles. The simulation results show the nonlinear ER behavior (∆𝛕 ∝ En, n ≈ 1.55) of the conducting particle ER suspensions.

FEM Analysis of Caliper Housing Cut Inside Upper Face for Unbalance Wear Prevention of Disk Brake Pad (디스크 브레이크의 편마모 방지를 위한 finger 안쪽면 윗 부분이 가공된 캘리퍼 하우징의 유한 요소 해석)

  • Kim, Nam-Kyung;Kang, Jong-Pyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.89-100
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    • 2002
  • The purpose if this research was to improve the pressure distribution on the disk brake pad Not uniform pressure distribution on the disk brake pad generate the unbalance wear of it and the unbalance wear of disk brake pad generate vibration, noise, heat and reduce the braking capacity. For improve the pressure distribution on the pad in this research, upper face of caliper housing finger was cut. Two kinds of caliper which uncut and cut of finger face were compared the stress distribution by FEM analysis and real experiment. Also natural frequency and deforming displacement ware calculated. It was understood that pressure distribution could Improve by cut inside upper face of caliper housing finger.

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Measurement and Comparison of Iron Loss in Bonded- and Embossed-Type Segmented Stator Cores for IPMSM

  • Jeong, Kwangyoung;Zhang, Dianhai;Kwon, Jaehoon;Ren, Ziyan;Koh, Chang-Seop
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2013-2018
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    • 2014
  • According to the manufacturing process of the laminated stator core for an inserted permanent magnet synchronous motor (IPMSM), the iron loss may be different. It is because the mechanical stress imposed to electrical steel sheet is strongly dependent on the manufacturing process. This paper proposes a new iron loss measurement algorithm which utilizes the induced voltage of a search coil and exciting current. The method is effective even when the distribution of magnetic flux density is not uniform along the magnetic flux path as well as uniform. The developed iron loss measurement system is applied to bonded- and embossed-type segmented stator cores of an IPMSM, and the iron losses are quantitatively compared.

Buckling analysis of linearly tapered micro-columns based on strain gradient elasticity

  • Akgoz, Bekir;Civalek, Omer
    • Structural Engineering and Mechanics
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    • v.48 no.2
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    • pp.195-205
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    • 2013
  • The buckling problem of linearly tapered micro-columns is investigated on the basis of modified strain gradient elasticity theory. Bernoulli-Euler beam theory is used to model the non-uniform micro column. Rayleigh-Ritz solution method is utilized to obtain the critical buckling loads of the tapered cantilever micro-columns for different taper ratios. Some comparative results for the cases of rectangular and circular cross-sections are presented in graphical and tabular form to show the differences between the results obtained by modified strain gradient elasticity theory and those achieved by modified couple stress and classical theories. From the results, it is observed that the differences between critical buckling loads achieved by classical and those predicted by non-classical theories are considerable for smaller values of the ratio of the micro-column thickness (or diameter) at its bottom end to the additional material length scale parameters and the differences also increase due to increasing of the taper ratio.

A Study on the Contact Shape for Failure Mitigation (손상저감을 위한 접촉부형상의 고찰)

  • Kim, Hyung-Kyu;Yoon, Kyung-Ho;Kang, Heung-Seok;Song, Kee-Nam;Lee, Young-Ho
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1068-1073
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    • 2003
  • Method for contact failure mitigation is studied in this paper. The focus is laid on the contact shape that eventually influences the internal stresses. Contact mechanics is consulted within the frame of plane problem. Hertzian contact, rounded punch and uniform traction profiles are considered. Frictional as well as frictionless contact is also considered. As results, the higher traction profile induced by the rounded punch reveals the greatest among the considered shapes. Therefore, it is suggested to increase the edge radius as large as possible if a contact body of punch shape needs to be designed. It is also found that uniform traction cannot always provide the solution of contact failure mitigation.

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Uniform deformation and Critical Current properties of 500 m class Bi-2223/Ag HTS tapes (500 m급 Bi-2223/Ag 고온초전도 선재의 균일 가공 및 임계전류 특성)

  • 이동훈;양주생;최정규;윤진국;황선역;김상철;하홍수;하동우;오상수
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.85-87
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    • 2003
  • Intermediate annealing was carried out during wire drawing for uniform deformation of 500 m class Bi-2223/Ag HTS tapes. Wire drawing force was measured to evaluate the uniformity of wire deformation along the length. To prevent sausage and filament breakage of wire, drawing stress was controlled below 200 MPa by using intermediate annealing process. Thickness and width of the rolled tapes was measured 0.23 mm and 4.1 mm with low deviation $\pm$ 0.08 mm and $\pm$ 0.09 mm, respectively. The critical current of the 500 m tapes was measured 33.7 A $\pm$ 3.7 A by continuous critical current measurement system.

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Post-buckling of higher-order stiffened metal foam curved shells with porosity distributions and geometrical imperfection

  • Mirjavadi, Seyed Sajad;Forsat, Masoud;Barati, Mohammad Reza;Hamouda, A.M.S.
    • Steel and Composite Structures
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    • v.35 no.4
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    • pp.567-578
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    • 2020
  • Based on third-order shear deformation shell theory, the present paper investigates post-buckling properties of eccentrically stiffened metal foam curved shells/panels having initial geometric imperfectness. Metal foam is considered as porous material with uniform and non-uniform models. The single-curve porous shell is subjected to in-plane compressive loads leading to post-critical stability in nonlinear regime. Via an analytical trend and employing Airy stress function, the nonlinear governing equations have been solved for calculating the post-buckling loads of stiffened geometrically imperfect metal foam curved shell. New findings display the emphasis of porosity distributions, geometrical imperfectness, foundation factors, stiffeners and geometrical parameters on post-buckling properties of porous curved shells/panels.